What is a Dual car mold preheating furnace? Introduction to the advantages, characteristics, and principles of the Forging furnace
Dual car mold preheating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.,can be customized according to user's needs.。The following is to introduce the Dual car mold preheating furnace:
1、Brief introduction of Dual car mold preheating furnace
Dual car mold preheating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.,features include Easy to control, energy-efficient, Easy to maintain, energy saving and environmental protection and Easy to maintain,it is widely used in material, war industry, metallurgy, pharmacy and heat treatment。
Dual car mold preheating furnace
2、Dual car mold preheating furnace structure composition
The Dual car mold preheating furnace structure is introduced as follows:
- furnace chamber
- ventilation system
- convection chamber
- Radiation chamber
- ventilation system
A space for holding metallic materials for heating.
Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.
The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.
The heat load of the main place for Dual car mold preheating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.
Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.
Dual car mold preheating furnace
3、Dual car mold preheating furnace use
The purpose of Dual car mold preheating furnace is introduced as follows:
- Metal melting and casting
- Energy conservation and environmental protection
- Metal forging heating
- Metal tempering
- Metal heat treatment
Although it is mainly used for forging heating, some types of Dual car mold preheating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.
The Dual car mold preheating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.
The Dual car mold preheating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.
By properly heating and cooling the metal material, the Dual car mold preheating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.
In addition to forging heating, Dual car mold preheating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.
Dual car mold preheating furnace
4、Functional advantages of Dual car mold preheating furnace
Dual car mold preheating furnaces have the following advantages.
- Reduce operating costs
- Multiple fuel options
- easy to operate
- Improve product quality
- Efficient combustion
The efficient combustion and waste heat recovery system of the Dual car mold preheating furnace can significantly reduce energy consumption, thus reducing operating costs.
Although the Dual car mold preheating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.
The operation interface of the Dual car mold preheating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.
Because the Dual car mold preheating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.
The Dual car mold preheating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.
Dual car mold preheating furnace
5、On-site real shot of Dual car mold preheating furnace
Its appearance design is exquisite and elegant. The following is a high-definition picture of the factory for One-combustion energy saving's customers to choose and buy. You can contact online customer service at any time, make an appointment to visit the factory and take a shuttle bus from One-combustion energy saving.。
Dual car mold preheating furnace
Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。
6、Company selection skills
Choosing a suitable Dual car mold preheating furnace manufacturer requires comprehensive consideration of many aspects. First of all, we should examine the strength of manufacturers, including production capacity, R&D team and industry experience. Strong manufacturers can better ensure product supply and innovation ability. Secondly, product quality is the key, and it is evaluated by product certification, material selection and manufacturing process to ensure the durability of products. Product performance can not be ignored, so we should choose manufacturers with matching technical parameters, rich types and customized services according to actual needs. After-sales service is equally important. Professional and timely service team, perfect after-sales content and extensive service network can make users worry about nothing. In addition, market reputation is also an important reference. We can understand the reputation and status of manufacturers through customer evaluation, industry reputation and award-winning honor. Finally, it is necessary to analyze the price and cost performance, and on the premise of ensuring the quality and performance, choose a manufacturer with reasonable price and high cost performance, so as to purchase Dual car mold preheating furnace products that meet the demand and have good cost performance.。
One-combustion energy saving
Dual car mold preheating furnaceThe overall structural design is simple, diverse and beautiful.,it is mainly composed of Radiation chamber, furnace chamber, ventilation system, ventilation system and ventilation system,Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.,It has the functions of Improve production efficiency, Energy conservation and environmental protection, Metal heat treatment, Metal forging heating and Improve production efficiency。
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