Introduction to Regenerative gas through heating furnace and forging furnace advantages and features

Regenerative gas through heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，It has a wide range of uses, and is often used inMetal tempering,Metal heat treatment,Improve production efficiency,Metal melting and casting,Energy conservation and environmental protection and so on，multifunctional, with functions such as Casting heating, anneal, Forging heating, temper and normalizing，can be customized according to user's needs.。

1、Brief introduction of Regenerative gas through heating furnace

Regenerative gas through heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，at runtime,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。

Regenerative gas through heating furnace

2、Regenerative gas through heating furnace work site real shot

The panoramic shooting of One-combustion energy saving Regenerative gas through heating furnace is shown as follows.。

Regenerative gas through heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Introduction of Regenerative gas through heating furnace characteristics

Regenerative gas through heating furnace has the following characteristics

1. Stable and reliable

The Regenerative gas through heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

2. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

3. Efficient heating

The Regenerative gas through heating furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

4. Easy to maintain

The structural design of the Regenerative gas through heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

5. Easy to control

The combustion system and ventilation system of the Regenerative gas through heating furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

Regenerative gas through heating furnace

4、Regenerative gas through heating furnace application

Regenerative gas through heating furnaces have the following purposes.

1. Metal heat treatment

In addition to forging heating, Regenerative gas through heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Metal forging heating

The Regenerative gas through heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Regenerative gas through heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Energy conservation and environmental protection

The Regenerative gas through heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Improve production efficiency

The Regenerative gas through heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Regenerative gas through heating furnace

5、Regenerative gas through heating furnace structure composition

The Regenerative gas through heating furnace has the following structure

1. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

2. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. furnace chamber

A space for holding metallic materials for heating.

5. Radiation chamber

The heat load of the main place for Regenerative gas through heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Regenerative gas through heating furnace

6、One-combustion energy saving after-sales service

One-combustion energy saving manufacturer services include three aspects: pre-sale, in-sale and after-sale. Each stage is closely connected with each other, sincerely serving each customer, focusing on customer needs, providing customers with product knowledge training and regularly repairing products for customers, etc., which has been appreciated by new and old customers.。

One-combustion energy saving

Regenerative gas through heating furnacemultifunctional, with functions such as hardening and tempering, Casting heating, heat treatment, quench and anneal，it is widely used in building materials, petroleum, war industry, Machinery manufacturing, material and other industries。