Introduction to Regenerative burner trolley furnace and forging furnace structure principle

Regenerative burner trolley furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，usually used in metallurgy, building materials, petroleum, Machinery manufacturing, shipping and other fields。The following is to introduce the Regenerative burner trolley furnace:

1、Brief introduction of Regenerative burner trolley furnace

Regenerative burner trolley furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，the advantage is Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.，in the course of work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。

Regenerative burner trolley furnace

2、Regenerative burner trolley furnace application

Regenerative burner trolley furnaces have the following purposes.

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Regenerative burner trolley furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Metal heat treatment

In addition to forging heating, Regenerative burner trolley furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Regenerative burner trolley furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Metal heat treatment

In addition to forging heating, Regenerative burner trolley furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Improve production efficiency

The Regenerative burner trolley furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Regenerative burner trolley furnace

3、Regenerative burner trolley furnace field real shot

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site productt operation, and helps customers to deeply understand the Regenerative burner trolley furnace production process and production site, and gain favorable comments and recognition from customers.。

Regenerative burner trolley furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd it has the characteristics of energy saving and environmental protection, Easy to control, Easy to maintain, Stable and reliable and energy saving and environmental protection。

4、Structural advantages of Regenerative burner trolley furnace

The Regenerative burner trolley furnace has the following structure

1. Radiation chamber

The heat load of the main place for Regenerative burner trolley furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. furnace chamber

A space for holding metallic materials for heating.

5. Radiation chamber

The heat load of the main place for Regenerative burner trolley furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Regenerative burner trolley furnace

5、On-site real shot of Regenerative burner trolley furnace

Haide Regenerative burner trolley furnace manufacturing factory。

Regenerative burner trolley furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

6、Company selection skills

Choosing a suitable Regenerative burner trolley furnace manufacturer requires comprehensive consideration of many aspects. First of all, we should examine the strength of manufacturers, including production capacity, R&D team and industry experience. Strong manufacturers can better ensure product supply and innovation ability. Secondly, product quality is the key, and it is evaluated by product certification, material selection and manufacturing process to ensure the durability of products. Product performance can not be ignored, so we should choose manufacturers with matching technical parameters, rich types and customized services according to actual needs. After-sales service is equally important. Professional and timely service team, perfect after-sales content and extensive service network can make users worry about nothing. In addition, market reputation is also an important reference. We can understand the reputation and status of manufacturers through customer evaluation, industry reputation and award-winning honor. Finally, it is necessary to analyze the price and cost performance, and on the premise of ensuring the quality and performance, choose a manufacturer with reasonable price and high cost performance, so as to purchase Regenerative burner trolley furnace products that meet the demand and have good cost performance.。

One-combustion energy saving

Regenerative burner trolley furnaceat runtime,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，the main structure includes ventilation system, combustor, furnace chamber, convection chamber, furnace chamber and so on，This productThe structural design is more advanced and reasonable.，multifunctional, with functions such as Forging heating, quench, temper, normalizing and hardening and tempering。