Introduction to Automatic temperature control roller bottom heating furnace, advantages, characteristics and principles of heating furnace

Automatic temperature control roller bottom heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.。

1、Brief introduction of Automatic temperature control roller bottom heating furnace

Automatic temperature control roller bottom heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，the product looks atmospheric.，the advantage is Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.，features include energy-efficient, Stable and reliable, energy saving and environmental protection, Easy to maintain and Easy to control，The overall structural design is relatively simple and compact.，Structure consists of furnace chamber, convection chamber, ventilation system, recovery of waste heat, Radiation chamber and so on。

Automatic temperature control roller bottom heating furnace

2、Structural advantages of Automatic temperature control roller bottom heating furnace

The Automatic temperature control roller bottom heating furnace has the following structure

1. Radiation chamber

The heat load of the main place for Automatic temperature control roller bottom heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Automatic temperature control roller bottom heating furnace

3、Automatic temperature control roller bottom heating furnace application

Automatic temperature control roller bottom heating furnaces have the following purposes.

1. Improve production efficiency

The Automatic temperature control roller bottom heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Improve production efficiency

The Automatic temperature control roller bottom heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Automatic temperature control roller bottom heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Metal heat treatment

In addition to forging heating, Automatic temperature control roller bottom heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Metal forging heating

The Automatic temperature control roller bottom heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

Automatic temperature control roller bottom heating furnace

4、Automatic temperature control roller bottom heating furnace performance advantage

Automatic temperature control roller bottom heating furnaces have the following advantages.

1. Multiple fuel options

Although the Automatic temperature control roller bottom heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

2. Efficient combustion

The Automatic temperature control roller bottom heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

3. Intelligent control

The Automatic temperature control roller bottom heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

4. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

5. Improve product quality

Because the Automatic temperature control roller bottom heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

Automatic temperature control roller bottom heating furnace

5、Automatic temperature control roller bottom heating furnace price consultation

The Automatic temperature control roller bottom heating furnace price is introduced as follows:

1. technology

The more advanced the technology, the higher the price will be, otherwise the product price will be low, and customers must pay attention to whether their own technology meets the production requirements when purchasing products.

2. product model

The same equipment, even with different models and different configurations, has different investment costs, so the price will be different.

3. market quotation

This factor is directly related to the economic dynamics. When the economic dynamics are unstable, the relationship between supply and demand will be unbalanced, which will lead to a very large fluctuation in the price of Automatic temperature control roller bottom heating furnace. Therefore, we should also be aware of the relationship between this factor and the price during the price setting process.

4. regional advantages

One-combustion energy savingJinan, the transportation is convenient, and the corresponding cost of transporting Automatic temperature control roller bottom heating furnace is low, which reduces the cost of selling Automatic temperature control roller bottom heating furnace by manufacturers, and the price will also decrease.

5. brand

Different brands of products in the same series have more or less differences in product prices, and different brands of Automatic temperature control roller bottom heating furnace have more or less differences in price.

Automatic temperature control roller bottom heating furnace

6、Why choose One-combustion energy saving?

Choosing a suitable Automatic temperature control roller bottom heating furnace manufacturer requires comprehensive consideration of many aspects. First of all, we should examine the strength of manufacturers, including production capacity, R&D team and industry experience. Strong manufacturers can better ensure product supply and innovation ability. Secondly, product quality is the key, and it is evaluated by product certification, material selection and manufacturing process to ensure the durability of products. Product performance can not be ignored, so we should choose manufacturers with matching technical parameters, rich types and customized services according to actual needs. After-sales service is equally important. Professional and timely service team, perfect after-sales content and extensive service network can make users worry about nothing. In addition, market reputation is also an important reference. We can understand the reputation and status of manufacturers through customer evaluation, industry reputation and award-winning honor. Finally, it is necessary to analyze the price and cost performance, and on the premise of ensuring the quality and performance, choose a manufacturer with reasonable price and high cost performance, so as to purchase Automatic temperature control roller bottom heating furnace products that meet the demand and have good cost performance.。

One-combustion energy saving

Automatic temperature control roller bottom heating furnaceit is widely used in chemical industry, metallurgy, building materials, automobile and aerospace，is a kind of high quality and low price Automatic temperature control roller bottom heating furnace。