Introduction to Split flow heating furnace, advantages, characteristics and principles of Forging furnace

Split flow heating furnaceIt is a forging heating device using gas as fuel.，widely used inautomobile,surface treatment,Household necessities,aerospace,material and other industries。The following is to introduce the Split flow heating furnace:

1、Brief introduction of Split flow heating furnace

Split flow heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，Commonly used inEnergy conservation and environmental protection,Metal heat treatment,Metal tempering,Metal tempering,Energy conservation and environmental protection and so on，is a common Split flow heating furnace，it is mainly composed of ventilation system, Radiation chamber, Radiation chamber, convection chamber and furnace chamber，widely used in war industry, petroleum, heat treatment, light industry, Machinery manufacturing and other fields。

Split flow heating furnace

2、Split flow heating furnace HD real shot

You can buy Split flow heating furnace according to your needs and show you product videos.。

Split flow heating furnace

As you can see from the live video.，One-combustion energy saving It is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.。

3、Split flow heating furnace principle

Split flow heating furnaceat work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，the product looks beautiful.，it is mainly composed of combustor, recovery of waste heat, ventilation system, ventilation system and recovery of waste heat，This Split flow heating furnaceThe structure is novel, special, advanced, reasonable and scientific.，Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.，is carefully developed by One-combustion energy saving combined with advanced technology。

Split flow heating furnace

4、Structural advantages of Split flow heating furnace

The Split flow heating furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. Radiation chamber

The heat load of the main place for Split flow heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Split flow heating furnace

5、Introduction of Split flow heating furnace characteristics

Split flow heating furnace has the following characteristics

1. Stable and reliable

The Split flow heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

2. Efficient heating

The Split flow heating furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

3. Strong adaptability

The Split flow heating furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

4. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Split flow heating furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

5. Easy to maintain

The structural design of the Split flow heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Split flow heating furnace

6、Split flow heating furnace function

Split flow heating furnacemultifunctional, with functions such as anneal, Casting heating, hardening and tempering, anneal and hardening and tempering，It has a wide range of uses, and is often used inMetal forging heating,Metal melting and casting,Metal heat treatment,Improve production efficiency,Energy conservation and environmental protection and so on。

Split flow heating furnace

Split flow heating furnacemultifunctional, with functions such as heat treatment, quench, Forging heating, temper and Casting heating，the product looks atmospheric.，The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.。