Introduction to Preheater type heating furnace and forging furnace working principle

Preheater type heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，was developed and designed by One-combustion energy saving。The following is to introduce the Preheater type heating furnace:

1、Brief introduction of Preheater type heating furnace

Preheater type heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，it is widely used in surface treatment, war industry, chemical industry, petroleum and machinery，the product looks beautiful.，features include energy saving and environmental protection, Easy to maintain, Stable and reliable, Strong adaptability and energy-efficient，It is mostly used in Metal tempering, Metal heat treatment, Improve production efficiency, Metal melting and casting, Energy conservation and environmental protection, Metal forging heating and so on。

Preheater type heating furnace

2、Introduction of advantages of Preheater type heating furnace

Preheater type heating furnaces have the following advantages.

1. Wide application range

The Preheater type heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

2. Intelligent control

The Preheater type heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

3. Extend the service life of equipment

The Preheater type heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

4. easy to operate

The operation interface of the Preheater type heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

5. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

Preheater type heating furnace

3、Preheater type heating furnace application

Preheater type heating furnaces have the following purposes.

1. Metal heat treatment

In addition to forging heating, Preheater type heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Metal forging heating

The Preheater type heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Preheater type heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Energy conservation and environmental protection

The Preheater type heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Improve production efficiency

The Preheater type heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Preheater type heating furnace

4、Structural advantages of Preheater type heating furnace

The Preheater type heating furnace has the following structure

1. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

2. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. Radiation chamber

The heat load of the main place for Preheater type heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Preheater type heating furnace

5、Introduction of Preheater type heating furnace characteristics

Preheater type heating furnace has the following characteristics

1. Easy to maintain

The structural design of the Preheater type heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Preheater type heating furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

3. Efficient heating

The Preheater type heating furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

4. Stable and reliable

The Preheater type heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. Easy to control

The combustion system and ventilation system of the Preheater type heating furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

Preheater type heating furnace

6、Preheater type heating furnace quotation

The Preheater type heating furnace price is introduced as follows:

1. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

2. brand

Different brands of products in the same series have more or less differences in product prices, and different brands of Preheater type heating furnace have more or less differences in price.

3. quality

The service life of products with excellent quality will be longer, and at the same time, such products are very high in science and technology, which will create higher benefits for customers and make the price generally high, which is the main reason for the high price.

4. Brand strength

At present, there are various brands of Preheater type heating furnace in Jinan, Shandong province. The performance, quality and after-sales of products under different brands are different, and the prices of Preheater type heating furnace are different.

5. Different regions

The consumption level will be different in different regions. When pricing equipment, many manufacturers often set the price according to the consumption level of the region. If the consumption level is high, the price will be correspondingly high, otherwise, the price will be very low.

Preheater type heating furnace

Preheater type heating furnaceIt has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.，it has the functions of Forging heating, anneal, quench, Casting heating and heat treatment，at runtime,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.。