Introduction to Regenerative burner stepper industrial furnace, Forging furnace advantages, characteristics and principles

Regenerative burner stepper industrial furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，multifunctional, with functions such as temper, Forging heating, hardening and tempering, anneal and Casting heating，is a Regenerative burner stepper industrial furnace newly developed by One-combustion energy saving。

1、Brief introduction of Regenerative burner stepper industrial furnace

Regenerative burner stepper industrial furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，the product looks atmospheric.，be of high quality。

Regenerative burner stepper industrial furnace

2、Regenerative burner stepper industrial furnace video detail

The following is the live video of Regenerative burner stepper industrial furnace designed and produced by One-combustion energy saving for users, from which we can see the the advantage is The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost. of One-combustion energy savingRegenerative burner stepper industrial furnace.。

Regenerative burner stepper industrial furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd widely used inshipping,building materials,pharmacy,petroleum,Household necessities and other industries。

3、Regenerative burner stepper industrial furnace performance advantage

Regenerative burner stepper industrial furnaces have the following advantages.

1. easy to operate

The operation interface of the Regenerative burner stepper industrial furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

2. Extend the service life of equipment

The Regenerative burner stepper industrial furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

3. Wide application range

The Regenerative burner stepper industrial furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

4. Rapid temperature rise

The Regenerative burner stepper industrial furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

5. Reduce operating costs

The efficient combustion and waste heat recovery system of the Regenerative burner stepper industrial furnace can significantly reduce energy consumption, thus reducing operating costs.

Regenerative burner stepper industrial furnace

4、Advantages of Regenerative burner stepper industrial furnace principle

Regenerative burner stepper industrial furnaceat runtime,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，features include energy-efficient, Strong adaptability, Stable and reliable, Easy to control and Easy to maintain，it has the functions of temper, heat treatment, hardening and tempering, Forging heating and quench，customizable。

Regenerative burner stepper industrial furnace

5、Regenerative burner stepper industrial furnace structure composition

The Regenerative burner stepper industrial furnace structure is introduced as follows:

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. Radiation chamber

The heat load of the main place for Regenerative burner stepper industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

4. Radiation chamber

The heat load of the main place for Regenerative burner stepper industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. furnace chamber

A space for holding metallic materials for heating.

Regenerative burner stepper industrial furnace

Regenerative burner stepper industrial furnaceIt has a wide range of uses, and is often used inMetal forging heating,Metal melting and casting,Energy conservation and environmental protection,Metal melting and casting,Metal forging heating and so on，the product looks beautiful.。