What is a Regenerative gas walking furnace? Introduction to the advantages and characteristics of the heating furnace

Regenerative gas walking furnaceIt is a forging heating device using gas as fuel.，the advantage is The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.，is a popular Regenerative gas walking furnace，has been favored by more and more customers.。The following is to introduce the Regenerative gas walking furnace:

1、Brief introduction of Regenerative gas walking furnace

Regenerative gas walking furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，Easy to control,Easy to maintain,Stable and reliable,energy saving and environmental protection,energy-efficient，multifunctional, with functions such as normalizing, heat treatment, temper, normalizing and hardening and tempering，it is widely used in metallurgy, aerospace, war industry, Machinery manufacturing and automobile，Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.。

Regenerative gas walking furnace

2、Regenerative gas walking furnace function

Regenerative gas walking furnaceit has the functions of anneal, quench, Forging heating, Casting heating and heat treatment，It is mostly used in Metal tempering, Improve production efficiency, Metal heat treatment, Metal heat treatment, Metal melting and casting, Metal tempering and so on。

Regenerative gas walking furnace

3、Structural advantages of Regenerative gas walking furnace

The Regenerative gas walking furnace has the following structure

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. Radiation chamber

The heat load of the main place for Regenerative gas walking furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Regenerative gas walking furnace

4、Regenerative gas walking furnace application

Regenerative gas walking furnaces have the following purposes.

1. Metal heat treatment

In addition to forging heating, Regenerative gas walking furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Improve production efficiency

The Regenerative gas walking furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal forging heating

The Regenerative gas walking furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

4. Metal heat treatment

In addition to forging heating, Regenerative gas walking furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Metal forging heating

The Regenerative gas walking furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

Regenerative gas walking furnace

5、Introduction of Regenerative gas walking furnace characteristics

Regenerative gas walking furnace has the following characteristics

1. Easy to maintain

The structural design of the Regenerative gas walking furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. Efficient heating

The Regenerative gas walking furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

3. Easy to maintain

The structural design of the Regenerative gas walking furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

4. Efficient heating

The Regenerative gas walking furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

5. Easy to control

The combustion system and ventilation system of the Regenerative gas walking furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

Regenerative gas walking furnace

6、Regenerative gas walking furnace characteristics

The Regenerative gas walking furnace features are as follows:

1. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Regenerative gas walking furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

2. Stable and reliable

The Regenerative gas walking furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. Strong adaptability

The Regenerative gas walking furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

4. Stable and reliable

The Regenerative gas walking furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Regenerative gas walking furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

Regenerative gas walking furnace

Regenerative gas walking furnaceEfficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.，is a Regenerative gas walking furnace，multifunctional, with functions such as Forging heating, Casting heating, temper, quench and anneal。