Introduction to Pit type heating furnace and heating furnace working principle
Pit type heating furnaceIt is a forging heating device using gas as fuel.,it is widely used inwar industry,building materials,Household necessities,electron,machinery and other industries,the advantage is Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.,generally, it is composed of combustor, ventilation system, recovery of waste heat, Radiation chamber, convection chamber and other major components,This Pit type heating furnaceThe structure is novel, special, advanced, reasonable and scientific.,Widely used inEnergy conservation and environmental protection,Improve production efficiency,Energy conservation and environmental protection,Metal heat treatment,Metal melting and casting and so on。The following is to introduce the Pit type heating furnace:
1、Brief introduction of Pit type heating furnace
Pit type heating furnaceIt is a forging heating device using gas as fuel.,is a common Pit type heating furnace。
Pit type heating furnace
2、Pit type heating furnace application
Pit type heating furnaces have the following purposes.
- Improve production efficiency
- Energy conservation and environmental protection
- Metal forging heating
- Metal melting and casting
- Metal heat treatment
The Pit type heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.
The Pit type heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.
The Pit type heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.
Although it is mainly used for forging heating, some types of Pit type heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.
In addition to forging heating, Pit type heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.
Pit type heating furnace
3、Pit type heating furnace field real shot
The following is the live video of Pit type heating furnace designed and produced by One-combustion energy saving for users, from which we can see the It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved. of Pit type heating furnace.。
Pit type heating furnace
As you can see from the live video.,Shandong yiran energy-saving environment protection co., ltd It is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。
4、Working principle of Pit type heating furnace
Pit type heating furnaceat the start of the operation,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.,usually used in light industry, surface treatment, heat treatment, metallurgy, automobile and other fields,the advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.,the product looks atmospheric.,The overall structural design is relatively simple and compact.,it is mainly composed of furnace chamber, ventilation system, combustor, furnace chamber and ventilation system。
Pit type heating furnace
5、Pit type heating furnace structure
The Pit type heating furnace has the following structure
- combustor
- Radiation chamber
- convection chamber
- ventilation system
- Waste heat recovery system
The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.
The heat load of the main place for Pit type heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.
The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.
Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.
Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.
Pit type heating furnace
6、Brief introduction of One-combustion energy saving
One-combustion energy saving is a strong and professional Pit type heating furnace manufacturer, with advanced Pit type heating furnace production technology and rich production experience. It will not only provide users with Pit type heating furnace with energy-efficient, but also provide users with complete pre-sales, in-sales and after-sales services for the benefit of users. Welcome new and old users to visit and buy.。
One-combustion energy saving
Pit type heating furnaceat runtime,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.,It is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.,the product looks atmospheric.。
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