What is a End in end out step heating furnace? Introduction to the principle of forging furnace structure

End in end out step heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，the product looks atmospheric.，is an advanced End in end out step heating furnace developed by our company in combination with the actual situation of the industry。The following is to introduce the End in end out step heating furnace:

1、Brief introduction of End in end out step heating furnace

End in end out step heating furnaceIt is a forging heating device using gas as fuel.，the advantage is Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.，it has the structure of recovery of waste heat, Radiation chamber, furnace chamber, combustor and ventilation system，This productThe overall structural design is simple and novel.。

End in end out step heating furnace

2、End in end out step heating furnace function

End in end out step heating furnacemultifunctional, with functions such as Casting heating, Forging heating, temper, quench and heat treatment，energy-efficient,Easy to control,Easy to maintain,Strong adaptability,Easy to control，the product looks beautiful.，Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.，was developed and designed by One-combustion energy saving。

End in end out step heating furnace

3、Structural advantages of End in end out step heating furnace

The End in end out step heating furnace has the following structure

1. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. Radiation chamber

The heat load of the main place for End in end out step heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

End in end out step heating furnace

4、End in end out step heating furnace application

End in end out step heating furnaces have the following purposes.

1. Improve production efficiency

The End in end out step heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal tempering

By properly heating and cooling the metal material, the End in end out step heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Energy conservation and environmental protection

The End in end out step heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of End in end out step heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Metal heat treatment

In addition to forging heating, End in end out step heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

End in end out step heating furnace

5、Advantages of End in end out step heating furnace principle

End in end out step heating furnacein the course of work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，It is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，the advantage is The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.，is a common End in end out step heating furnace，has been favored by more and more customers.。

End in end out step heating furnace

6、How much is the End in end out step heating furnace?

The End in end out step heating furnace price is introduced as follows:

1. model

The quotation of the same series of End in end out step heating furnace with different specifications and models is different. The larger the model, the higher the product cost and the higher the overall quotation. On the contrary, the smaller the model, the lower the product cost and the lower the overall quotation.

2. brand

Different brands of products in the same series have more or less differences in product prices, and different brands of End in end out step heating furnace have more or less differences in price.

3. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

4. service

There is a close relationship between service and price. High-quality service can not only avoid all worries in the process of product use, but also improve the overall strength and comprehensive credibility of manufacturers. In order to improve the service quality, One-combustion energy saving End in end out step heating furnace manufacturers provide comprehensive services for customers and products before, during and after sale, and at the same time make the price as favorable as possible to new and old customers, so that the End in end out step heating furnace price can meet the purchasing needs of customers.

5. select a qualified person

The higher the cost of materials, the higher the price will be. In the process of purchasing, customers need to make a detailed understanding of the materials selected for manufacturing products.

End in end out step heating furnace

End in end out step heating furnaceIt can be used for Metal forging heating, Metal melting and casting, Metal forging heating, Improve production efficiency, Metal heat treatment, Metal tempering and so on，at the start of the operation,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，is a End in end out step heating furnace。