What is a Stepped bottom pipeline heating furnace? How much is the price of the Forging furnace?

Stepped bottom pipeline heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，is designed by One-combustion energy saving with advanced technology。

1、Brief introduction of Stepped bottom pipeline heating furnace

Stepped bottom pipeline heating furnaceIt is a forging heating device using gas as fuel.，It has a wide range of uses, including Metal heat treatment, Energy conservation and environmental protection, Energy conservation and environmental protection, Metal tempering and Metal forging heating，multifunctional, with functions such as temper, normalizing, Casting heating, heat treatment and Forging heating，the advantage is Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.，structure mainly includes: convection chamber, recovery of waste heat, furnace chamber, Radiation chamber, ventilation system and so on，This productThe overall structural design is relatively simple and compact.。

Stepped bottom pipeline heating furnace

2、Stepped bottom pipeline heating furnace application

Stepped bottom pipeline heating furnaces have the following purposes.

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Stepped bottom pipeline heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Metal heat treatment

In addition to forging heating, Stepped bottom pipeline heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Stepped bottom pipeline heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Metal forging heating

The Stepped bottom pipeline heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Metal tempering

By properly heating and cooling the metal material, the Stepped bottom pipeline heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Stepped bottom pipeline heating furnace

3、Stepped bottom pipeline heating furnace customer scene picture

The design of One-combustion energy saving Stepped bottom pipeline heating furnace is exquisite and elegant. Here are the high-definition pictures of One-combustion energy saving's factory products for our customers' reference. We need to make an appointment to visit the factory in advance for physical inspection.。

Stepped bottom pipeline heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

4、Advantages of Stepped bottom pipeline heating furnace principle

Stepped bottom pipeline heating furnaceat runtime,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。

Stepped bottom pipeline heating furnace

5、Structural characteristics of Stepped bottom pipeline heating furnace

The Stepped bottom pipeline heating furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. Radiation chamber

The heat load of the main place for Stepped bottom pipeline heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. furnace chamber

A space for holding metallic materials for heating.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. furnace chamber

A space for holding metallic materials for heating.

Stepped bottom pipeline heating furnace

6、Stepped bottom pipeline heating furnace quotation

The Stepped bottom pipeline heating furnace price is introduced as follows:

1. Brand strength

At present, there are various brands of Stepped bottom pipeline heating furnace in Jinan. The performance, quality and after-sales of products under different brands are different, and the prices of Stepped bottom pipeline heating furnace are different.

2. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

3. brand

Different brands of products in the same series have more or less differences in product prices, and different brands of Stepped bottom pipeline heating furnace have more or less differences in price.

4. Product technology

Different manufacturers have different advanced technologies, different production processes and different performances, and the price difference is naturally quite large.

5. sales mode

One-combustion energy saving Stepped bottom pipeline heating furnace manufacturer is a professional Stepped bottom pipeline heating furnacefactory in Shandong(Province), the manufacturer produces and sells products directly to customers, without the influence of the price difference between middlemen. The market price of the manufacturer's products is the ex-factory price, and the Stepped bottom pipeline heating furnace price is also low.

Stepped bottom pipeline heating furnace

Stepped bottom pipeline heating furnaceThe use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.，multifunctional, with functions such as hardening and tempering, quench, temper, hardening and tempering and quench。