Introduction to Gas step heat treatment furnace and heating furnace working principle

Gas step heat treatment furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，support customization。The following is to introduce the Gas step heat treatment furnace:

1、Brief introduction of Gas step heat treatment furnace

Gas step heat treatment furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，multifunctional, with functions such as Casting heating, temper, normalizing, anneal and anneal，Widely used in Improve production efficiency, Metal heat treatment, Metal melting and casting, Metal tempering and Energy conservation and environmental protection，the product looks atmospheric.，The overall structural design is simple and novel.，it has the structure of furnace chamber, recovery of waste heat, combustor, ventilation system and Radiation chamber。

Gas step heat treatment furnace

2、Physical picture of Gas step heat treatment furnace

High-definition pictures for various Gas step heat treatment furnace, panoramic display,the product looks atmospheric., reliable in quality and trustworthy.。

Gas step heat treatment furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Introduction of Gas step heat treatment furnace characteristics

Gas step heat treatment furnace has the following characteristics

1. Stable and reliable

The Gas step heat treatment furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

2. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Gas step heat treatment furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

3. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

4. Easy to maintain

The structural design of the Gas step heat treatment furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

5. Efficient heating

The Gas step heat treatment furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

Gas step heat treatment furnace

4、Advantages of Gas step heat treatment furnace principle

Gas step heat treatment furnaceat runtime,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，it has the characteristics of energy-efficient, Easy to maintain, Stable and reliable, Strong adaptability and energy-efficient，Widely used in Metal forging heating, Metal melting and casting, Metal heat treatment, Improve production efficiency and Energy conservation and environmental protection，the product looks beautiful.，it has the functions of heat treatment, normalizing, quench, Forging heating and hardening and tempering。

Gas step heat treatment furnace

5、Gas step heat treatment furnace structure composition

The Gas step heat treatment furnace has the following structure

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. Radiation chamber

The heat load of the main place for Gas step heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

5. furnace chamber

A space for holding metallic materials for heating.

Gas step heat treatment furnace

6、Gas step heat treatment furnace price concessions

The Gas step heat treatment furnace price is introduced as follows:

1. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

2. geographical position

There are differences in consumption levels in different regions, which directly affect the production and manufacturing costs of products. Generally speaking, the higher the consumption level, the higher the cost of producing products, and the higher the product cost, the higher the price naturally.

3. quality

The price of Gas step heat treatment furnace is affected by the quality of products. Only when the products are of good quality can we create greater profits for customers and recover the costs for customers as soon as possible. However, products with good quality have a lot of investment in technology, manpower and time, so their prices are higher than those of ordinary products. On the contrary, the products of general quality are equal in effort and gain, and the sales price is also low. But there are exceptions. Many manufacturers often adopt the mode of small profits but quick turnover. If customers can choose products with high cost performance, it is a good choice for long-term investment.

4. type of operation

There are direct selling manufacturers and agents in the market. Agents are higher than direct selling manufacturers, mainly because agents get goods from manufacturers, sell them to customers and earn the difference from middlemen, so the natural price is higher.

5. deploy

Products of the same style, different configurations, the product price is definitely different, therefore, the Gas step heat treatment furnace price is affected by the configuration, and the price varies.

Gas step heat treatment furnace

Gas step heat treatment furnaceis a common Gas step heat treatment furnace，Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.，usually used in chemical industry, Machinery manufacturing, war industry, metallurgy, Household necessities and other fields。