What is a Stepped beam automatic heating furnace? Introduction to the principle of Forging furnace structure

Stepped beam automatic heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，the product looks beautiful.。

1、Brief introduction of Stepped beam automatic heating furnace

Stepped beam automatic heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，the main structure includes recovery of waste heat, ventilation system, convection chamber, Radiation chamber, combustor and so on，it has the characteristics of Stable and reliable, Strong adaptability, energy-efficient, Stable and reliable and energy saving and environmental protection。

Stepped beam automatic heating furnace

2、Stepped beam automatic heating furnace HD real shot

On-site aerial photography of Stepped beam automatic heating furnace。

Stepped beam automatic heating furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd it has been widely used in surface treatment, metallurgy, aerospace, chemical industry, light industry and other industries。

3、Stepped beam automatic heating furnace performance advantage

Stepped beam automatic heating furnaces have the following advantages.

1. Extend the service life of equipment

The Stepped beam automatic heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

2. Reduce operating costs

The efficient combustion and waste heat recovery system of the Stepped beam automatic heating furnace can significantly reduce energy consumption, thus reducing operating costs.

3. Improve product quality

Because the Stepped beam automatic heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

4. Uniform heating

The Stepped beam automatic heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

5. Rapid temperature rise

The Stepped beam automatic heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

Stepped beam automatic heating furnace

4、Structural advantages of Stepped beam automatic heating furnace

The Stepped beam automatic heating furnace has the following structure

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Stepped beam automatic heating furnace

5、Stepped beam automatic heating furnace use

The purpose of Stepped beam automatic heating furnace is introduced as follows:

1. Metal tempering

By properly heating and cooling the metal material, the Stepped beam automatic heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

2. Metal forging heating

The Stepped beam automatic heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Metal heat treatment

In addition to forging heating, Stepped beam automatic heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Energy conservation and environmental protection

The Stepped beam automatic heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Metal tempering

By properly heating and cooling the metal material, the Stepped beam automatic heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Stepped beam automatic heating furnace

Stepped beam automatic heating furnaceis a popular Stepped beam automatic heating furnace，the product looks beautiful.。