Introduction to Roller bottom quenching furnace, introduction to forging furnace advantages and characteristics

Roller bottom quenching furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，it can be used in aerospace, Household necessities, heat treatment, material, automobile and other industries，is a popular Roller bottom quenching furnace，Commonly used inMetal tempering,Metal forging heating,Metal heat treatment,Metal melting and casting,Energy conservation and environmental protection and so on，support customization。The following is to introduce the Roller bottom quenching furnace:

1、Brief introduction of Roller bottom quenching furnace

Roller bottom quenching furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，the product looks beautiful.，the main features are Easy to maintain, energy-efficient, Easy to control, energy saving and environmental protection and Strong adaptability，The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.，multifunctional, with functions such as Forging heating, anneal, hardening and tempering, Forging heating and temper。

Roller bottom quenching furnace

2、Roller bottom quenching furnace characteristics

The Roller bottom quenching furnace features are as follows:

1. Strong adaptability

The Roller bottom quenching furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

2. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Roller bottom quenching furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

3. Efficient heating

The Roller bottom quenching furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

4. Stable and reliable

The Roller bottom quenching furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

Roller bottom quenching furnace

3、Roller bottom quenching furnace use

The purpose of Roller bottom quenching furnace is introduced as follows:

1. Metal tempering

By properly heating and cooling the metal material, the Roller bottom quenching furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

2. Metal heat treatment

In addition to forging heating, Roller bottom quenching furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Roller bottom quenching furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Metal tempering

By properly heating and cooling the metal material, the Roller bottom quenching furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Energy conservation and environmental protection

The Roller bottom quenching furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Roller bottom quenching furnace

4、On-site real shot of Roller bottom quenching furnace

High-definition pictures for various Roller bottom quenching furnace, panoramic display,the product looks atmospheric., reliable in quality and trustworthy.。

Roller bottom quenching furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

5、Roller bottom quenching furnace structure

The Roller bottom quenching furnace structure is introduced as follows:

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. furnace chamber

A space for holding metallic materials for heating.

5. Radiation chamber

The heat load of the main place for Roller bottom quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Roller bottom quenching furnace

6、Roller bottom quenching furnace real beat

The following picture is a panoramic shot of One-combustion energy saving Roller bottom quenching furnace,the product looks beautiful., which is trustworthy.。

Roller bottom quenching furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

Roller bottom quenching furnaceit is widely used in Household necessities, building materials, aerospace, pharmacy, Machinery manufacturing and other industries，is a Roller bottom quenching furnace，the product looks atmospheric.。