What is a Stepping beam quenching and tempering furnace? Introduction to the advantages, characteristics, and principles of the forging furnace

Stepping beam quenching and tempering furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，it is an ideal choice for customers to buy Stepping beam quenching and tempering furnace。

1、Brief introduction of Stepping beam quenching and tempering furnace

Stepping beam quenching and tempering furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，the advantage is Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.，the product looks atmospheric.。

Stepping beam quenching and tempering furnace

2、Structural advantages of Stepping beam quenching and tempering furnace

The Stepping beam quenching and tempering furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. Radiation chamber

The heat load of the main place for Stepping beam quenching and tempering furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Stepping beam quenching and tempering furnace

3、Stepping beam quenching and tempering furnace customer scene picture

Overview of high-definition pictures,the product looks beautiful.。

Stepping beam quenching and tempering furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

4、Stepping beam quenching and tempering furnace introduction video

On-site aerial photography of Stepping beam quenching and tempering furnace。

Stepping beam quenching and tempering furnace

As you can see from the live video.，One-combustion energy saving The overall structural design is relatively simple and compact.，the main structure includes ventilation system, combustor, Radiation chamber, recovery of waste heat and combustor。

5、Stepping beam quenching and tempering furnace use

The purpose of Stepping beam quenching and tempering furnace is introduced as follows:

1. Metal tempering

By properly heating and cooling the metal material, the Stepping beam quenching and tempering furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Stepping beam quenching and tempering furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Metal forging heating

The Stepping beam quenching and tempering furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

4. Improve production efficiency

The Stepping beam quenching and tempering furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Metal tempering

By properly heating and cooling the metal material, the Stepping beam quenching and tempering furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Stepping beam quenching and tempering furnace

Stepping beam quenching and tempering furnaceMainly used forMetal forging heating,Metal melting and casting,Metal tempering,Improve production efficiency andMetal heat treatment，the product looks atmospheric.。