Introduction to Double door and double trolley forging furnace, introduction to forging furnace function advantages and characteristics

Double door and double trolley forging furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。

1、Brief introduction of Double door and double trolley forging furnace

Double door and double trolley forging furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，is a kind of high quality and low price Double door and double trolley forging furnace，It is mostly used in Metal forging heating, Metal heat treatment, Metal melting and casting, Metal forging heating, Metal melting and casting, Energy conservation and environmental protection and so on，at the start of the operation,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，is based on One-combustion energy saving is an advanced Double door and double trolley forging furnace developed by our company in combination with the actual situation of the industry。

Double door and double trolley forging furnace

2、Functional advantages of Double door and double trolley forging furnace

Double door and double trolley forging furnaces have the following advantages.

1. Extend the service life of equipment

The Double door and double trolley forging furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

2. Rapid temperature rise

The Double door and double trolley forging furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

3. Uniform heating

The Double door and double trolley forging furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

4. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

5. Wide application range

The Double door and double trolley forging furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

Double door and double trolley forging furnace

3、Advantages of Double door and double trolley forging furnace principle

Double door and double trolley forging furnacethe principle is simple.Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，the main structure includes recovery of waste heat, ventilation system, convection chamber, Radiation chamber and ventilation system，Commonly used inMetal tempering,Metal heat treatment,Improve production efficiency,Energy conservation and environmental protection,Metal heat treatment and so on，energy-efficient,Easy to maintain,Stable and reliable,energy saving and environmental protection,Strong adaptability，Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.。

Double door and double trolley forging furnace

4、Double door and double trolley forging furnace function

Double door and double trolley forging furnacemultifunctional, with functions such as heat treatment, Casting heating, anneal, quench and Forging heating，The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.，features include Easy to control, energy saving and environmental protection, Easy to maintain, Stable and reliable and energy-efficient，It can be used for Metal melting and casting, Improve production efficiency, Metal forging heating, Metal tempering, Metal tempering, Improve production efficiency and so on。

Double door and double trolley forging furnace

5、Structural advantages of Double door and double trolley forging furnace

The Double door and double trolley forging furnace has the following structure

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. furnace chamber

A space for holding metallic materials for heating.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Double door and double trolley forging furnace

6、Introduction of Double door and double trolley forging furnace characteristics

Double door and double trolley forging furnace has the following characteristics

1. Easy to maintain

The structural design of the Double door and double trolley forging furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

3. Stable and reliable

The Double door and double trolley forging furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. Strong adaptability

The Double door and double trolley forging furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

5. Easy to maintain

The structural design of the Double door and double trolley forging furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Double door and double trolley forging furnace

Double door and double trolley forging furnacethe main features are Easy to maintain, Stable and reliable, energy-efficient, Strong adaptability and Easy to control，It is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。