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Introduction to Walking beam quenching furnace and heating furnace structure principle

2025-5-27

Walking beam quenching furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.,the advantage is Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.,is designed by One-combustion energy saving with advanced technology。The following is to introduce the Walking beam quenching furnace:

1、Brief introduction of Walking beam quenching furnace

Walking beam quenching furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.,multifunctional, with functions such as normalizing, quench, Forging heating, hardening and tempering and Casting heating,in the course of work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.,Stable and reliable,energy-efficient,Strong adaptability,energy saving and environmental protection,Stable and reliable,it has the functions of anneal, anneal, hardening and tempering, Forging heating and heat treatment。

Walking beam quenching furnace

Walking beam quenching furnace

2、Walking beam quenching furnace real shot picture

A variety of series of Walking beam quenching furnace pictures are displayed, with exquisite design, reliable quality and trustworthiness.。

Walking beam quenching furnace

Walking beam quenching furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Walking beam quenching furnace structure composition

The Walking beam quenching furnace has the following structure

  1. combustor
  2. The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

  3. ventilation system
  4. Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

  5. convection chamber
  6. The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

  7. Waste heat recovery system
  8. Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

  9. Radiation chamber
  10. The heat load of the main place for Walking beam quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Walking beam quenching furnace

Walking beam quenching furnace

4、Walking beam quenching furnace principle

Walking beam quenching furnaceHeat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.,Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.。

Walking beam quenching furnace

Walking beam quenching furnace

5、Walking beam quenching furnace advantage

The advantages of Walking beam quenching furnace are as follows:

  1. Rapid temperature rise
  2. The Walking beam quenching furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

  3. Wide application range
  4. The Walking beam quenching furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

  5. Reduce operating costs
  6. The efficient combustion and waste heat recovery system of the Walking beam quenching furnace can significantly reduce energy consumption, thus reducing operating costs.

  7. Multiple fuel options
  8. Although the Walking beam quenching furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

  9. Uniform heating
  10. The Walking beam quenching furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

Walking beam quenching furnace

Walking beam quenching furnace

6、Company service

Our company can provide you with all-round, high-quality and professional services, especially in after-sales service, which has been unanimously recognized and favored by our customers.。

One-combustion energy saving

One-combustion energy saving

Walking beam quenching furnaceat the start of the operation,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.,it is widely used in Household necessities, material, surface treatment, aerospace and electron,is a common Walking beam quenching furnace。