Introduction to Rapid quenching industrial furnace, advantages, characteristics and principles of forging furnace

Rapid quenching industrial furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。

1、Brief introduction of Rapid quenching industrial furnace

Rapid quenching industrial furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，at runtime,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。

Rapid quenching industrial furnace

2、Rapid quenching industrial furnace use

The purpose of Rapid quenching industrial furnace is introduced as follows:

1. Metal forging heating

The Rapid quenching industrial furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Rapid quenching industrial furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Metal tempering

By properly heating and cooling the metal material, the Rapid quenching industrial furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Metal forging heating

The Rapid quenching industrial furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Energy conservation and environmental protection

The Rapid quenching industrial furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Rapid quenching industrial furnace

3、Rapid quenching industrial furnace function

Rapid quenching industrial furnacemultifunctional, with functions such as hardening and tempering, heat treatment, Casting heating, anneal and hardening and tempering，It is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，the advantage is The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.。

Rapid quenching industrial furnace

4、Structural characteristics of Rapid quenching industrial furnace

The Rapid quenching industrial furnace structure is introduced as follows:

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. Radiation chamber

The heat load of the main place for Rapid quenching industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. Radiation chamber

The heat load of the main place for Rapid quenching industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Rapid quenching industrial furnace

5、Rapid quenching industrial furnace customer scene picture

Take a look at the beautiful pictures of the Rapid quenching industrial furnace, showing the product style.。

Rapid quenching industrial furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

Rapid quenching industrial furnaceit has the functions of temper, heat treatment, quench, normalizing and Forging heating，it is widely used in surface treatment, electron, petroleum, metallurgy and aerospace。