What is a Energy saving and environmentally friendly roller bottom furnace? Introduction to the Working Principle of Forging furnace

Energy saving and environmentally friendly roller bottom furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，It has the functions of Improve production efficiency, Metal melting and casting, Metal forging heating, Metal tempering and Metal heat treatment，it is an ideal choice for customers to buy Energy saving and environmentally friendly roller bottom furnace。

1、Brief introduction of Energy saving and environmentally friendly roller bottom furnace

Energy saving and environmentally friendly roller bottom furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，the advantage is It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.。

Energy saving and environmentally friendly roller bottom furnace

2、Energy saving and environmentally friendly roller bottom furnace real shot picture

Provide a variety of specifications and models of Energy saving and environmentally friendly roller bottom furnace, high-definition picture list.。

Energy saving and environmentally friendly roller bottom furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Energy saving and environmentally friendly roller bottom furnace function

Energy saving and environmentally friendly roller bottom furnaceit has the functions of heat treatment, normalizing, temper, hardening and tempering and anneal，at runtime,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。

Energy saving and environmentally friendly roller bottom furnace

4、Energy saving and environmentally friendly roller bottom furnace advantage

The advantages of Energy saving and environmentally friendly roller bottom furnace are as follows:

1. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

2. Rapid temperature rise

The Energy saving and environmentally friendly roller bottom furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

3. easy to operate

The operation interface of the Energy saving and environmentally friendly roller bottom furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

4. Intelligent control

The Energy saving and environmentally friendly roller bottom furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

5. Uniform heating

The Energy saving and environmentally friendly roller bottom furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

Energy saving and environmentally friendly roller bottom furnace

5、Energy saving and environmentally friendly roller bottom furnace structure composition

The Energy saving and environmentally friendly roller bottom furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. Radiation chamber

The heat load of the main place for Energy saving and environmentally friendly roller bottom furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Energy saving and environmentally friendly roller bottom furnace

6、Energy saving and environmentally friendly roller bottom furnace price

The Energy saving and environmentally friendly roller bottom furnace price is introduced as follows:

1. quality factor

Quality generally refers to the quality of the product. The better the quality, the higher the quality of the product. Because the quality is directly proportional to the cost of the product, the price of the Energy saving and environmentally friendly roller bottom furnace will vary greatly. One-combustion energy saving attaches great importance to the quality of products, and the formulation of prices is also reasonable.

2. Product configuration difference

If the comprehensive configuration of the product is higher, the selling price of the product will be higher, otherwise the price will be lower, so there is a close relationship between the configuration level and the price.

3. specifications and models

Because the specifications and models of products are different, their specifications and configurations are not the same. As we all know, the cost of products with high configuration will be higher, and vice versa, because there is a close relationship between product sales price and specifications and models.

4. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

5. Different regions

The price of Energy saving and environmentally friendly roller bottom furnace in Jinan, Shandong province is much lower than that in other regions, and One-combustion energy saving is a self-produced and self-selling machine shop not only pays attention to the quality of products, but also pays more attention to customer satisfaction, and always adopts the marketing strategy of small profits but quick turnover to make the Energy saving and environmentally friendly roller bottom furnace price positioning more reasonable, low-cost and economical.

Energy saving and environmentally friendly roller bottom furnace

Energy saving and environmentally friendly roller bottom furnaceIt is a forging heating device using gas as fuel.，It is a product series that integrates Metal melting and casting, Metal forging heating, Improve production efficiency, Metal tempering and Energy conservation and environmental protection。