Introduction to Stepped tube billet heating furnace, advantages, characteristics and principles of heating furnace

Stepped tube billet heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。The following is to introduce the Stepped tube billet heating furnace:

1、Brief introduction of Stepped tube billet heating furnace

Stepped tube billet heating furnaceIt is a forging heating device using gas as fuel.，in the course of work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，the product looks atmospheric.，is a kind of high quality and low price Stepped tube billet heating furnace，at work,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.。

Stepped tube billet heating furnace

2、Working principle of Stepped tube billet heating furnace

Stepped tube billet heating furnacein the course of work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，Structure consists of ventilation system, ventilation system, ventilation system, Radiation chamber, recovery of waste heat and so on，It is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，is based on One-combustion energy saving is a kind of Stepped tube billet heating furnace manufactured by One-combustion energy saving。

Stepped tube billet heating furnace

3、Stepped tube billet heating furnace structure composition

The Stepped tube billet heating furnace has the following structure

1. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

2. Radiation chamber

The heat load of the main place for Stepped tube billet heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

Stepped tube billet heating furnace

4、Stepped tube billet heating furnace function

Stepped tube billet heating furnacemultifunctional, with functions such as hardening and tempering, quench, heat treatment, Forging heating and Casting heating，customizable。

Stepped tube billet heating furnace

5、Stepped tube billet heating furnace price advantage

The Stepped tube billet heating furnace price is introduced as follows:

1. select a qualified person

The quality of materials directly determines the cost. The worse the materials are, the lower the cost will be, and the cheaper the price will be. Of course, the materials are better and the cost is higher, so the overall quotation is naturally higher.

2. technology content

Each customer needs different products, wants to achieve different purposes, and has different product technical design. The higher or more advanced the technical requirements, the more the product cost will be, and the price will increase with the increase of cost. On the contrary, the price will be cheaper.

3. Service factor

There is a close relationship between service and price. High-quality service can not only avoid all worries in the process of product use, but also improve the overall strength and comprehensive credibility of manufacturers. In order to improve the service quality, One-combustion energy saving Stepped tube billet heating furnace manufacturers provide comprehensive services for customers and products before, during and after sale, and at the same time make the price as favorable as possible to new and old customers, so that the Stepped tube billet heating furnace price can meet the purchasing needs of customers.

4. Parameter size

Specifications and models have a great influence on the price of Stepped tube billet heating furnace, so different specifications and models have different selling prices. Customers can reasonably select product specifications and models according to their own needs, so that products can meet their own required standards in terms of specifications and prices.

5. brand

Different brands of products in the same series have more or less differences in product prices, and different brands of Stepped tube billet heating furnace have more or less differences in price.

Stepped tube billet heating furnace

6、High-definition picture display of One-combustion energy saving workshop

The finished products of the Stepped tube billet heating furnace factory are actually photographed, and all kinds of specifications and models are photographed in all directions. The design is exquisite and the quality is reliable. Don't forget to make an appointment to visit the factory by phone.。

One-combustion energy saving

The finished products of the Stepped tube billet heating furnace factory are actually photographed, and all kinds of specifications and models are photographed in all directions. The design is exquisite and the quality is reliable. Don't forget to make an appointment to visit the factory by phone.。

Stepped tube billet heating furnaceThe overall structural design is simple and novel.，it is mainly composed of furnace chamber, convection chamber, Radiation chamber, combustor and ventilation system，at the start of the operation,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，the advantage is Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.。