What is a Regenerative burner trolley forging furnace? Introduction to the Working Principle of heating furnace

Regenerative burner trolley forging furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，the product looks beautiful.，it has the functions of heat treatment, Casting heating, normalizing, anneal and Casting heating，is a Regenerative burner trolley forging furnace，has been favored by more and more customers.。The following is to introduce the Regenerative burner trolley forging furnace:

1、Brief introduction of Regenerative burner trolley forging furnace

Regenerative burner trolley forging furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，it has been widely used in electron, material, Household necessities, light industry, machinery and other industries，It has a wide range of uses, including Energy conservation and environmental protection, Improve production efficiency, Metal heat treatment, Energy conservation and environmental protection and Metal melting and casting，the main features are Easy to maintain, Easy to control, energy-efficient, energy saving and environmental protection and Easy to control，The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.。

Regenerative burner trolley forging furnace

2、Regenerative burner trolley forging furnace performance advantage

Regenerative burner trolley forging furnaces have the following advantages.

1. Rapid temperature rise

The Regenerative burner trolley forging furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

2. Improve product quality

Because the Regenerative burner trolley forging furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

3. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

4. Efficient combustion

The Regenerative burner trolley forging furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

5. Intelligent control

The Regenerative burner trolley forging furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

Regenerative burner trolley forging furnace

3、Structural characteristics of Regenerative burner trolley forging furnace

The Regenerative burner trolley forging furnace structure is introduced as follows:

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. furnace chamber

A space for holding metallic materials for heating.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Regenerative burner trolley forging furnace

4、Regenerative burner trolley forging furnace characteristics

The Regenerative burner trolley forging furnace features are as follows:

1. Strong adaptability

The Regenerative burner trolley forging furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

2. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

3. Easy to maintain

The structural design of the Regenerative burner trolley forging furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

4. Efficient heating

The Regenerative burner trolley forging furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

5. Strong adaptability

The Regenerative burner trolley forging furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

Regenerative burner trolley forging furnace

5、Regenerative burner trolley forging furnace function

Regenerative burner trolley forging furnacemultifunctional, with functions such as temper, hardening and tempering, heat treatment, quench and Forging heating，is developed and improved by One-combustion energy saving。

Regenerative burner trolley forging furnace

Regenerative burner trolley forging furnaceat work,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.。