Introduction to Step by step hybrid heating furnace and forging furnace advantages and features

Step by step hybrid heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，energy-efficient,energy saving and environmental protection,Stable and reliable,Easy to control,Strong adaptability，is a common Step by step hybrid heating furnace，be loved by our customers.。

1、Brief introduction of Step by step hybrid heating furnace

Step by step hybrid heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.，is an advanced Step by step hybrid heating furnace developed by our company in combination with the actual situation of the industry。

Step by step hybrid heating furnace

2、Introduction of Step by step hybrid heating furnace characteristics

Step by step hybrid heating furnace has the following characteristics

1. Strong adaptability

The Step by step hybrid heating furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

2. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

3. Stable and reliable

The Step by step hybrid heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Step by step hybrid heating furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

5. Easy to maintain

The structural design of the Step by step hybrid heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Step by step hybrid heating furnace

3、Working principle of Step by step hybrid heating furnace

Step by step hybrid heating furnaceat runtime,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.。

Step by step hybrid heating furnace

4、Structural advantages of Step by step hybrid heating furnace

The Step by step hybrid heating furnace has the following structure

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. Radiation chamber

The heat load of the main place for Step by step hybrid heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. furnace chamber

A space for holding metallic materials for heating.

5. Radiation chamber

The heat load of the main place for Step by step hybrid heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Step by step hybrid heating furnace

5、Step by step hybrid heating furnace field real shot

Speak directly with facts on the spot。

Step by step hybrid heating furnace

As you can see from the live video.，One-combustion energy saving is a Step by step hybrid heating furnace。

6、Step by step hybrid heating furnace price

The Step by step hybrid heating furnace price is introduced as follows:

1. cost of production

The production cost determines the price. The production cost here mainly includes technology, materials, technology, manpower and other related factors, among which the technology content is high, and the cost is relatively high, but the performance will be better; The better the quality of raw materials, the greater the cost and the longer the overall life of the product; If the manufacturer has a rational manufacturing process and strict production management system, and can make full use of human and material resources, then it can reduce the waste of expenses and production costs to a great extent, and the Step by step hybrid heating furnace just meets this condition, so as to ensure the high-tech content and high quality of products, it can also enjoy low prices.

2. regional advantages

Geographical location also has a certain influence on the formulation of price, because there is a close relationship between geographical location and transportation cost. Generally, the price of places with superior geographical location will be more fair, which is lower than that of those remote cities. One-combustion energy saving address:Shandong(Province), where the traffic is very developed and convenient, provides a series of conveniences for the distribution of products to a great extent.

3. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

4. Manufacturer's strength

One-combustion energy saving's scale and strength are relatively strong, the technology and technology of products produced by manufacturers are relatively advanced, and there is less waste of resources in the process of manufacturing, and the price of products will be relatively low.

5. market supply and demand

The difference between the supply and demand of manufacturers and customers will also affect the Step by step hybrid heating furnace price. When the demand of customers on the market increases and the supply of products by manufacturers is small, the Step by step hybrid heating furnace price will increase with the increase of demand. On the contrary, when the supply of product manufacturers on the market exceeds the demand of customers, the Step by step hybrid heating furnace price will decrease.

Step by step hybrid heating furnace

Step by step hybrid heating furnacemultifunctional, with functions such as normalizing, hardening and tempering, anneal, temper and anneal，It can be used for Energy conservation and environmental protection, Metal heat treatment, Improve production efficiency, Energy conservation and environmental protection, Metal heat treatment, Metal forging heating and so on。