What is a Full fiber medium temperature locomotive heating furnace? Introduction to the principle of heating furnace structure

Full fiber medium temperature locomotive heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.。

1、Brief introduction of Full fiber medium temperature locomotive heating furnace

Full fiber medium temperature locomotive heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，it is widely used inmetallurgy,surface treatment,petroleum,war industry,machinery and other industries。

Full fiber medium temperature locomotive heating furnace

2、Full fiber medium temperature locomotive heating furnace use

The purpose of Full fiber medium temperature locomotive heating furnace is introduced as follows:

1. Metal forging heating

The Full fiber medium temperature locomotive heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Metal tempering

By properly heating and cooling the metal material, the Full fiber medium temperature locomotive heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Full fiber medium temperature locomotive heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Metal forging heating

The Full fiber medium temperature locomotive heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Improve production efficiency

The Full fiber medium temperature locomotive heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Full fiber medium temperature locomotive heating furnace

3、Full fiber medium temperature locomotive heating furnace characteristics

The Full fiber medium temperature locomotive heating furnace features are as follows:

1. Efficient heating

The Full fiber medium temperature locomotive heating furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

2. Strong adaptability

The Full fiber medium temperature locomotive heating furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

3. Easy to maintain

The structural design of the Full fiber medium temperature locomotive heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

4. Efficient heating

The Full fiber medium temperature locomotive heating furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

5. Strong adaptability

The Full fiber medium temperature locomotive heating furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

Full fiber medium temperature locomotive heating furnace

4、Working principle of Full fiber medium temperature locomotive heating furnace

Full fiber medium temperature locomotive heating furnacethe principle is simple.Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。

Full fiber medium temperature locomotive heating furnace

5、Full fiber medium temperature locomotive heating furnace structure

The Full fiber medium temperature locomotive heating furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Full fiber medium temperature locomotive heating furnace

6、Full fiber medium temperature locomotive heating furnace advantage

The advantages of Full fiber medium temperature locomotive heating furnace are as follows:

1. Uniform heating

The Full fiber medium temperature locomotive heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

2. Wide application range

The Full fiber medium temperature locomotive heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

3. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

4. Rapid temperature rise

The Full fiber medium temperature locomotive heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

5. Multiple fuel options

Although the Full fiber medium temperature locomotive heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

Full fiber medium temperature locomotive heating furnace

Full fiber medium temperature locomotive heating furnacethe product looks beautiful.，it has the functions of heat treatment, quench, Forging heating, temper and normalizing。