Introduction to Quenching and tempering treatment trolley forging heating furnace and Forging furnace working principle

Quenching and tempering treatment trolley forging heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，the advantage is It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.，multifunctional, with functions such as Casting heating, quench, hardening and tempering, temper and heat treatment，is an advanced Quenching and tempering treatment trolley forging heating furnace developed by our company in combination with the actual situation of the industry。

1、Brief introduction of Quenching and tempering treatment trolley forging heating furnace

Quenching and tempering treatment trolley forging heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，It is a product series that integrates Metal melting and casting, Energy conservation and environmental protection, Improve production efficiency, Metal heat treatment and Metal forging heating。

Quenching and tempering treatment trolley forging heating furnace

2、Physical picture of Quenching and tempering treatment trolley forging heating furnace

One-combustion energy saving Quenching and tempering treatment trolley forging heating furnace HD picture, panoramic shooting。

Quenching and tempering treatment trolley forging heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Quenching and tempering treatment trolley forging heating furnace function

Quenching and tempering treatment trolley forging heating furnaceit has the functions of anneal, normalizing, Forging heating, Casting heating and heat treatment，has been favored by more and more customers.。

Quenching and tempering treatment trolley forging heating furnace

4、Structural characteristics of Quenching and tempering treatment trolley forging heating furnace

The Quenching and tempering treatment trolley forging heating furnace has the following structure

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

3. Radiation chamber

The heat load of the main place for Quenching and tempering treatment trolley forging heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Quenching and tempering treatment trolley forging heating furnace

5、Advantages of Quenching and tempering treatment trolley forging heating furnace principle

Quenching and tempering treatment trolley forging heating furnacein the course of work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.，it has been widely used in machinery, heat treatment, electron, war industry, Machinery manufacturing and other industries。

Quenching and tempering treatment trolley forging heating furnace

6、Video analysis of Quenching and tempering treatment trolley forging heating furnace

You can buy Quenching and tempering treatment trolley forging heating furnace according to your needs and show you Quenching and tempering treatment trolley forging heating furnace videos.。

Quenching and tempering treatment trolley forging heating furnace

As you can see from the live video.，One-combustion energy saving it is widely used in petroleum, Household necessities, surface treatment, chemical industry and material。

Quenching and tempering treatment trolley forging heating furnacemultifunctional, with functions such as temper, anneal, normalizing, Forging heating and hardening and tempering，It is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。