What is a Intelligent trolley heating furnace? Introduction to the advantages and characteristics of heating furnace functions

Intelligent trolley heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，usually used in metallurgy, shipping, electron, heat treatment, petroleum and other fields，is a popular Intelligent trolley heating furnace，is a kind of Intelligent trolley heating furnace manufactured by One-combustion energy saving。

1、Brief introduction of Intelligent trolley heating furnace

Intelligent trolley heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，It is a product series that integrates Metal melting and casting, Metal heat treatment, Metal tempering, Improve production efficiency and Metal forging heating，structure mainly includes: furnace chamber, convection chamber, Radiation chamber, combustor, ventilation system and so on，This Intelligent trolley heating furnaceThe structure is novel, special, advanced, reasonable and scientific.。

Intelligent trolley heating furnace

2、Functional advantages of Intelligent trolley heating furnace

Intelligent trolley heating furnaces have the following advantages.

1. Intelligent control

The Intelligent trolley heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

2. Efficient combustion

The Intelligent trolley heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

3. Extend the service life of equipment

The Intelligent trolley heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

4. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

5. Improve product quality

Because the Intelligent trolley heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

Intelligent trolley heating furnace

3、Intelligent trolley heating furnace application

Intelligent trolley heating furnaces have the following purposes.

1. Metal heat treatment

In addition to forging heating, Intelligent trolley heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Energy conservation and environmental protection

The Intelligent trolley heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Improve production efficiency

The Intelligent trolley heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Metal tempering

By properly heating and cooling the metal material, the Intelligent trolley heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Intelligent trolley heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Intelligent trolley heating furnace

4、Introduction of advantages of Intelligent trolley heating furnace

Intelligent trolley heating furnaces have the following advantages.

1. Uniform heating

The Intelligent trolley heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

2. Rapid temperature rise

The Intelligent trolley heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

3. Reduce operating costs

The efficient combustion and waste heat recovery system of the Intelligent trolley heating furnace can significantly reduce energy consumption, thus reducing operating costs.

4. Improve product quality

Because the Intelligent trolley heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

5. Extend the service life of equipment

The Intelligent trolley heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

Intelligent trolley heating furnace

5、Structural characteristics of Intelligent trolley heating furnace

The Intelligent trolley heating furnace has the following structure

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. furnace chamber

A space for holding metallic materials for heating.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. Radiation chamber

The heat load of the main place for Intelligent trolley heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Intelligent trolley heating furnace

6、Intelligent trolley heating furnace characteristics

The Intelligent trolley heating furnace features are as follows:

1. Efficient heating

The Intelligent trolley heating furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

2. Easy to maintain

The structural design of the Intelligent trolley heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

3. Efficient heating

The Intelligent trolley heating furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

4. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

5. Stable and reliable

The Intelligent trolley heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Intelligent trolley heating furnace

Intelligent trolley heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，the advantage is Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.。