What is a Automatic loading and unloading forging furnace? Introduction to the advantages and characteristics of Forging furnace functions

Automatic loading and unloading forging furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.。

1、Brief introduction of Automatic loading and unloading forging furnace

Automatic loading and unloading forging furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.，The price is more affordable。

Automatic loading and unloading forging furnace

2、Automatic loading and unloading forging furnace explanation video

The following is the live video of Automatic loading and unloading forging furnace designed and produced by One-combustion energy saving for users, from which we can see the the advantage is The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability. of One-combustion energy savingproduce的Automatic loading and unloading forging furnace.。

Automatic loading and unloading forging furnace

As you can see from the live video.，One-combustion energy saving Easy to maintain,Strong adaptability,Easy to control,energy-efficient,Stable and reliable。

3、Automatic loading and unloading forging furnace advantage

The advantages of Automatic loading and unloading forging furnace are as follows:

1. easy to operate

The operation interface of the Automatic loading and unloading forging furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

2. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

3. Efficient combustion

The Automatic loading and unloading forging furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

4. Uniform heating

The Automatic loading and unloading forging furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

5. Multiple fuel options

Although the Automatic loading and unloading forging furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

Automatic loading and unloading forging furnace

4、Structural characteristics of Automatic loading and unloading forging furnace

The Automatic loading and unloading forging furnace has the following structure

1. Radiation chamber

The heat load of the main place for Automatic loading and unloading forging furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. Radiation chamber

The heat load of the main place for Automatic loading and unloading forging furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Automatic loading and unloading forging furnace

5、Automatic loading and unloading forging furnace HD picture real shot

Different specifications and models of high-definition pictures, so that everyone can see enough at once.。

Automatic loading and unloading forging furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

6、On-site real shot of Automatic loading and unloading forging furnace

HD pictures of Automatic loading and unloading forging furnace of different specifications and models。

Automatic loading and unloading forging furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

Automatic loading and unloading forging furnaceat the start of the operation,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，it has the functions of anneal, hardening and tempering, quench, normalizing and Forging heating。