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Introduction to Split type quenching industrial furnace, introduction to heating furnace advantages and characteristics

2025-5-27

Split type quenching industrial furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.,it is widely used in automobile, machinery, pharmacy, petroleum, electron and other industries。The following is to introduce the Split type quenching industrial furnace:

1、Brief introduction of Split type quenching industrial furnace

Split type quenching industrial furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.,the product looks beautiful.,the main features are Strong adaptability, energy saving and environmental protection, Easy to maintain, Stable and reliable and Easy to maintain,is an advanced Split type quenching industrial furnace developed by our company in combination with the actual situation of the industry。

Split type quenching industrial furnace

Split type quenching industrial furnace

2、Advantages of Split type quenching industrial furnace principle

Split type quenching industrial furnaceat the start of the operation,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.,is a common Split type quenching industrial furnace,the advantage is Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.。

Split type quenching industrial furnace

Split type quenching industrial furnace

3、Split type quenching industrial furnace use

The purpose of Split type quenching industrial furnace is introduced as follows:

  1. Energy conservation and environmental protection
  2. The Split type quenching industrial furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

  3. Metal heat treatment
  4. In addition to forging heating, Split type quenching industrial furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

  5. Metal tempering
  6. By properly heating and cooling the metal material, the Split type quenching industrial furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

  7. Improve production efficiency
  8. The Split type quenching industrial furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

  9. Metal forging heating
  10. The Split type quenching industrial furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

Split type quenching industrial furnace

Split type quenching industrial furnace

4、Split type quenching industrial furnace function

Split type quenching industrial furnaceit has the functions of temper, hardening and tempering, Forging heating, heat treatment and quench,is a Split type quenching industrial furnace,is based on One-combustion energy saving is a kind of Split type quenching industrial furnace manufactured by One-combustion energy saving。

Split type quenching industrial furnace

Split type quenching industrial furnace

5、Split type quenching industrial furnace structure composition

The Split type quenching industrial furnace has the following structure

  1. Waste heat recovery system
  2. Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

  3. convection chamber
  4. The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

  5. ventilation system
  6. Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

  7. ventilation system
  8. Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

  9. convection chamber
  10. The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Split type quenching industrial furnace

Split type quenching industrial furnace

6、Functional advantages of Split type quenching industrial furnace

Split type quenching industrial furnaces have the following advantages.

  1. Extend the service life of equipment
  2. The Split type quenching industrial furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

  3. clean energy
  4. Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

  5. easy to operate
  6. The operation interface of the Split type quenching industrial furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

  7. Multiple fuel options
  8. Although the Split type quenching industrial furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

  9. Uniform heating
  10. The Split type quenching industrial furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

Split type quenching industrial furnace

Split type quenching industrial furnace

Split type quenching industrial furnaceit has the characteristics of Easy to control, Strong adaptability, energy-efficient, energy saving and environmental protection and Stable and reliable,the product looks beautiful.,Commonly used inEnergy conservation and environmental protection,Improve production efficiency,Energy conservation and environmental protection,Metal heat treatment,Metal melting and casting and so on。