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What is a Split type heat treatment industrial furnace? Introduction to the principle of Forging furnace structure

2025-5-27

Split type heat treatment industrial furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.,is carefully developed by One-combustion energy saving combined with advanced technology。

1、Brief introduction of Split type heat treatment industrial furnace

Split type heat treatment industrial furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.,the advantage is The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.,is a kind of high quality and low price Split type heat treatment industrial furnace。

Split type heat treatment industrial furnace

Split type heat treatment industrial furnace

2、Split type heat treatment industrial furnace structure

The Split type heat treatment industrial furnace structure is introduced as follows:

  1. ventilation system
  2. Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

  3. furnace chamber
  4. A space for holding metallic materials for heating.

  5. Radiation chamber
  6. The heat load of the main place for Split type heat treatment industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

  7. convection chamber
  8. The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

  9. Waste heat recovery system
  10. Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Split type heat treatment industrial furnace

Split type heat treatment industrial furnace

3、Split type heat treatment industrial furnace use

The purpose of Split type heat treatment industrial furnace is introduced as follows:

  1. Metal heat treatment
  2. In addition to forging heating, Split type heat treatment industrial furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

  3. Metal forging heating
  4. The Split type heat treatment industrial furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

  5. Energy conservation and environmental protection
  6. The Split type heat treatment industrial furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

  7. Metal tempering
  8. By properly heating and cooling the metal material, the Split type heat treatment industrial furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

  9. Improve production efficiency
  10. The Split type heat treatment industrial furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Split type heat treatment industrial furnace

Split type heat treatment industrial furnace

4、Split type heat treatment industrial furnace principle

Split type heat treatment industrial furnaceat the start of the operation,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.,be loved by our customers.。

Split type heat treatment industrial furnace

Split type heat treatment industrial furnace

5、How much is the Split type heat treatment industrial furnace?

The Split type heat treatment industrial furnace price is introduced as follows:

  1. Configuration difference
  2. Configuration refers to the hardware composition of the product, which mainly includes material selection, parts selection, etc. The higher the overall configuration of the product, the higher the price of the Split type heat treatment industrial furnace, which is beyond doubt. One-combustion energy saving makes every product with great care in the attitude of being highly responsible to customers, so the price of One-combustion energy saving Split type heat treatment industrial furnace is reasonable for products with the same configuration.

  3. technology content
  4. Different manufacturers have different advanced technologies, different production processes and different performances, and the price difference is naturally quite large.

  5. Less intermediate links
  6. One-combustion energy saving has long used the sales method of small profits but quick turnover to sell products, and the product price, market price and ex-factory price are the same. The purpose of this is to improve the sales volume of products and the visibility of enterprises.

  7. Service factor
  8. There is a close relationship between service and price. High-quality service can not only avoid all worries in the process of product use, but also improve the overall strength and comprehensive credibility of manufacturers. In order to improve the service quality, One-combustion energy saving Split type heat treatment industrial furnace manufacturers provide comprehensive services for customers and products before, during and after sale, and at the same time make the price as favorable as possible to new and old customers, so that the Split type heat treatment industrial furnace price can meet the purchasing needs of customers.

  9. region
  10. One-combustion energy savingJinan, Shandong province, the transportation is convenient, and the corresponding cost of transporting Split type heat treatment industrial furnace is low, which reduces the cost of selling Split type heat treatment industrial furnace by manufacturers, and the price will also decrease.

Split type heat treatment industrial furnace

Split type heat treatment industrial furnace

6、High-definition picture display of One-combustion energy saving workshop

The finished products of the Split type heat treatment industrial furnace factory are actually photographed, and all kinds of specifications and models are photographed in all directions. The design is exquisite and the quality is reliable. Don't forget to make an appointment to visit the factory by phone.。

One-combustion energy saving

One-combustion energy saving

The finished products of the Split type heat treatment industrial furnace factory are actually photographed, and all kinds of specifications and models are photographed in all directions. The design is exquisite and the quality is reliable. Don't forget to make an appointment to visit the factory by phone.。

Split type heat treatment industrial furnaceStructure consists of furnace chamber, ventilation system, ventilation system, convection chamber, Radiation chamber and so on,Split type heat treatment industrial furnaceThe overall structural design is relatively simple and compact.,the product looks beautiful.。