What is a Continuous bright quenching furnace? Introduction to the advantages and characteristics of the Forging furnace

Continuous bright quenching furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，it has the structure of combustor, ventilation system, ventilation system, furnace chamber and Radiation chamber，This productThe overall structural design is simple, diverse and beautiful.。

1、Brief introduction of Continuous bright quenching furnace

Continuous bright quenching furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，It has a wide range of uses, and is often used inMetal forging heating,Metal heat treatment,Improve production efficiency,Metal forging heating,Energy conservation and environmental protection and so on，the advantage is Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.，in the course of work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，be loved by our customers.。

Continuous bright quenching furnace

2、Functional advantages of Continuous bright quenching furnace

Continuous bright quenching furnaces have the following advantages.

1. Multiple fuel options

Although the Continuous bright quenching furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

2. Extend the service life of equipment

The Continuous bright quenching furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

3. Wide application range

The Continuous bright quenching furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

4. Intelligent control

The Continuous bright quenching furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

5. Uniform heating

The Continuous bright quenching furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

Continuous bright quenching furnace

3、Continuous bright quenching furnace customer scene picture

One-combustion energy saving Continuous bright quenching furnace came in many pictures, which made everyone feast their eyes.。

Continuous bright quenching furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

4、Working principle of Continuous bright quenching furnace

Continuous bright quenching furnaceat runtime,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，Stable and reliable,energy saving and environmental protection,Easy to maintain,Easy to control,Stable and reliable，it is widely used in metallurgy, chemical industry, petroleum, building materials, shipping and other industries，the main features are Easy to maintain, energy saving and environmental protection, energy-efficient, Strong adaptability and Easy to control，is based on One-combustion energy saving is a Continuous bright quenching furnace newly developed by One-combustion energy saving。

Continuous bright quenching furnace

5、Structural advantages of Continuous bright quenching furnace

The Continuous bright quenching furnace has the following structure

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. Radiation chamber

The heat load of the main place for Continuous bright quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Continuous bright quenching furnace

6、Introduction of Continuous bright quenching furnace characteristics

Continuous bright quenching furnace has the following characteristics

1. Easy to maintain

The structural design of the Continuous bright quenching furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. Stable and reliable

The Continuous bright quenching furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

4. Efficient heating

The Continuous bright quenching furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

5. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Continuous bright quenching furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

Continuous bright quenching furnace

Continuous bright quenching furnaceit has the functions of quench, normalizing, temper, quench and hardening and tempering，It is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。