What is a Forging heating furnace? Introduction to the Working Principle of heating furnace

Forging heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，is a common Forging heating furnace，Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.，is an advanced Forging heating furnace developed by our company in combination with the actual situation of the industry。The following is to introduce the Forging heating furnace:

1、Brief introduction of Forging heating furnace

Forging heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，It has a wide range of uses, including Energy conservation and environmental protection, Metal tempering, Metal heat treatment, Energy conservation and environmental protection and Improve production efficiency，the product looks beautiful.，widely used in electron, pharmacy, heat treatment, aerospace, machinery and other fields，is designed by One-combustion energy saving with advanced technology。

Forging heating furnace

2、Structural advantages of Forging heating furnace

The Forging heating furnace has the following structure

1. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

4. Radiation chamber

The heat load of the main place for Forging heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. furnace chamber

A space for holding metallic materials for heating.

Forging heating furnace

3、Forging heating furnace video live broadcast

The following is the live video of Forging heating furnace designed and produced by One-combustion energy saving for users, from which we can see the the advantage is Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time. of Forging heating furnace.。

Forging heating furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd the main structure includes convection chamber, recovery of waste heat, combustor, ventilation system and furnace chamber，Forging heating furnaceThe structural design is simple, novel and special.。

4、Forging heating furnace function

Forging heating furnaceit has the functions of anneal, heat treatment, quench, temper and Casting heating，features include Strong adaptability, Easy to maintain, energy saving and environmental protection, energy-efficient and Easy to maintain。

Forging heating furnace

5、Forging heating furnace structure

The Forging heating furnace structure is introduced as follows:

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. Radiation chamber

The heat load of the main place for Forging heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Forging heating furnace

6、Forging heating furnace principle

Forging heating furnaceat runtime,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，multifunctional, with functions such as temper, anneal, hardening and tempering, heat treatment and Forging heating，It is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，it is widely used in surface treatment, automobile, chemical industry, shipping and Household necessities，support customization。

Forging heating furnace

Forging heating furnacegenerally, it is composed of ventilation system, recovery of waste heat, ventilation system, convection chamber, Radiation chamber and other major components，the main features are Easy to control, Easy to control, energy saving and environmental protection, Stable and reliable and energy-efficient，Mainly used forMetal forging heating,Metal melting and casting,Metal tempering,Metal melting and casting andEnergy conservation and environmental protection。