What is a Tempering furnace? Forging furnace specifications, models, and parameters

Tempering furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.，the advantage is Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.。The following is to introduce the Tempering furnace:

1、Brief introduction of Tempering furnace

Tempering furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，features include Easy to control, Stable and reliable, energy saving and environmental protection, Strong adaptability and Easy to maintain，super quality and competitive price。

Tempering furnace

2、Tempering furnace characteristics

The Tempering furnace features are as follows:

1. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Tempering furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

2. Strong adaptability

The Tempering furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

3. Efficient heating

The Tempering furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

4. Easy to maintain

The structural design of the Tempering furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

5. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Tempering furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

Tempering furnace

3、Structural characteristics of Tempering furnace

The Tempering furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. furnace chamber

A space for holding metallic materials for heating.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Tempering furnace

4、Tempering furnace principle

Tempering furnaceat work,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，It is a forging heating device using gas as fuel.，it is mainly composed of ventilation system, ventilation system, convection chamber, combustor and Radiation chamber，Tempering furnaceSimple structure and reliable operation.，the product looks beautiful.，multifunctional, with functions such as heat treatment, hardening and tempering, Casting heating, quench and heat treatment。

Tempering furnace

5、Introduction of advantages of Tempering furnace

The advantages of Tempering furnace are as follows:

1. Intelligent control

The Tempering furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

2. Multiple fuel options

Although the Tempering furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

3. Reduce operating costs

The efficient combustion and waste heat recovery system of the Tempering furnace can significantly reduce energy consumption, thus reducing operating costs.

4. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

5. Rapid temperature rise

The Tempering furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

Tempering furnace

6、Tempering furnace price

The Tempering furnace price is introduced as follows:

1. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

2. geographical position

If the location of the manufacturer is superior, its transportation will be more convenient. One-combustion energy saving the site is located at:Jinan has convenient transportation, which provides a good convenience for the transportation of Tempering furnace.

3. Product configuration difference

The overall configuration has a great influence on the price. Generally speaking, the higher the configuration, the higher its cost input and the higher the selling price of the product, which is beyond doubt. One-combustion energy saving has made a comprehensive thinking on the overall configuration of products, and at the same time has strictly controlled the material selection and design of products, so the price of products with the same configuration can easily meet the actual purchasing needs of customers.

4. model

There are several specifications and models of Tempering furnace, and the specific price varies with different configurations. In addition, according to different customer needs, it is necessary to configure suitable Tempering furnace, and the budget and other requirements recommend suitable Tempering furnace for everyone.

5. technology

The more advanced the technology, the higher the price will be, otherwise the equipment price will be low, and users must pay attention to whether their own technology meets the production requirements when purchasing equipment.

Tempering furnace

Tempering furnaceit has the functions of normalizing, Forging heating, hardening and tempering, Casting heating and quench，Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.，It is a forging heating device using gas as fuel.。