What is a Rapid quenching heat treatment industrial furnace? Introduction to the advantages and characteristics of the Forging furnace

Rapid quenching heat treatment industrial furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。

1、Brief introduction of Rapid quenching heat treatment industrial furnace

Rapid quenching heat treatment industrial furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，multifunctional, with functions such as anneal, Casting heating, Forging heating, hardening and tempering and temper，be loved by our customers.。

Rapid quenching heat treatment industrial furnace

2、Introduction of advantages of Rapid quenching heat treatment industrial furnace

The advantages of Rapid quenching heat treatment industrial furnace are as follows:

1. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

2. easy to operate

The operation interface of the Rapid quenching heat treatment industrial furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

3. Uniform heating

The Rapid quenching heat treatment industrial furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

4. Multiple fuel options

Although the Rapid quenching heat treatment industrial furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

5. Wide application range

The Rapid quenching heat treatment industrial furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

Rapid quenching heat treatment industrial furnace

3、Rapid quenching heat treatment industrial furnace field real shot

Take a look at the high-definition drawings of Rapid quenching heat treatment industrial furnace with excellent quality for our customers' reference.。

Rapid quenching heat treatment industrial furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

4、Rapid quenching heat treatment industrial furnace use

The purpose of Rapid quenching heat treatment industrial furnace is introduced as follows:

1. Metal forging heating

The Rapid quenching heat treatment industrial furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Metal heat treatment

In addition to forging heating, Rapid quenching heat treatment industrial furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Energy conservation and environmental protection

The Rapid quenching heat treatment industrial furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal tempering

By properly heating and cooling the metal material, the Rapid quenching heat treatment industrial furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Improve production efficiency

The Rapid quenching heat treatment industrial furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Rapid quenching heat treatment industrial furnace

5、Rapid quenching heat treatment industrial furnace structure composition

The Rapid quenching heat treatment industrial furnace structure is introduced as follows:

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. furnace chamber

A space for holding metallic materials for heating.

3. Radiation chamber

The heat load of the main place for Rapid quenching heat treatment industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Rapid quenching heat treatment industrial furnace

6、Rapid quenching heat treatment industrial furnace structure

The Rapid quenching heat treatment industrial furnace structure is introduced as follows:

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

3. furnace chamber

A space for holding metallic materials for heating.

4. Radiation chamber

The heat load of the main place for Rapid quenching heat treatment industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Rapid quenching heat treatment industrial furnace

Rapid quenching heat treatment industrial furnaceit is widely used inlight industry,building materials,surface treatment,shipping,Household necessities and other industries，features include Easy to control, energy-efficient, Easy to maintain, energy saving and environmental protection and Easy to maintain。