What is a High temperature tube quenching furnace? Introduction to the Working Principle of Forging furnace

High temperature tube quenching furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.，has been favored by more and more customers.。The following is to introduce the High temperature tube quenching furnace:

1、Brief introduction of High temperature tube quenching furnace

High temperature tube quenching furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，the main features are Easy to maintain, Easy to control, energy saving and environmental protection, energy saving and environmental protection and Stable and reliable，generally, it is composed of combustor, Radiation chamber, ventilation system, furnace chamber, combustor and other major components，This productThe overall structural design is relatively simple and compact.，is a High temperature tube quenching furnace，it has the functions of heat treatment, Forging heating, Casting heating, hardening and tempering and heat treatment。

High temperature tube quenching furnace

2、High temperature tube quenching furnace function

High temperature tube quenching furnacemultifunctional, with functions such as quench, normalizing, anneal, temper and Forging heating，Widely used in Metal heat treatment, Metal melting and casting, Energy conservation and environmental protection, Metal heat treatment and Metal forging heating，It is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，Widely used inImprove production efficiency,Metal tempering,Metal melting and casting,Improve production efficiency,Metal heat treatment and so on，is designed by One-combustion energy saving with advanced technology。

High temperature tube quenching furnace

3、Structural characteristics of High temperature tube quenching furnace

The High temperature tube quenching furnace structure is introduced as follows:

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. furnace chamber

A space for holding metallic materials for heating.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. Radiation chamber

The heat load of the main place for High temperature tube quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. furnace chamber

A space for holding metallic materials for heating.

High temperature tube quenching furnace

4、High temperature tube quenching furnace characteristics

The High temperature tube quenching furnace features are as follows:

1. Efficient heating

The High temperature tube quenching furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

2. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

3. Easy to maintain

The structural design of the High temperature tube quenching furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

4. Efficient heating

The High temperature tube quenching furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

5. Strong adaptability

The High temperature tube quenching furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

High temperature tube quenching furnace

5、High temperature tube quenching furnace video live broadcast

On-site aerial photography of High temperature tube quenching furnace。

High temperature tube quenching furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd the advantage is It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.。

6、One-combustion energy saving workshop real shot

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site High temperature tube quenching furnacet operation, and helps customers to deeply understand the product production process and production site, and gain favorable comments and recognition from customers.。

High temperature tube quenching furnace

As you can see from the live video.One-combustion energy saving at work,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.。

High temperature tube quenching furnacethe product looks beautiful.，it is mainly composed of Radiation chamber, convection chamber, ventilation system, furnace chamber and ventilation system。