Introduction to Intermittent heating furnace and Forging furnace working principle

Intermittent heating furnaceIt is a forging heating device using gas as fuel.，at work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，The overall structural design is simple, diverse and beautiful.，it is mainly composed of ventilation system, ventilation system, furnace chamber, Radiation chamber and convection chamber，the advantage is Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.，it is an ideal choice for customers to buy Intermittent heating furnace。The following is to introduce the Intermittent heating furnace:

1、Brief introduction of Intermittent heating furnace

Intermittent heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，It is a product series that integrates Metal melting and casting, Energy conservation and environmental protection, Metal forging heating, Metal tempering and Metal tempering，Cheap and high quality。

Intermittent heating furnace

2、Intermittent heating furnace application

Intermittent heating furnaces have the following purposes.

1. Improve production efficiency

The Intermittent heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal tempering

By properly heating and cooling the metal material, the Intermittent heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Metal heat treatment

In addition to forging heating, Intermittent heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Improve production efficiency

The Intermittent heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Energy conservation and environmental protection

The Intermittent heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Intermittent heating furnace

3、Working principle of Intermittent heating furnace

Intermittent heating furnacethe principle is simple.The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，it has the characteristics of Easy to maintain, Stable and reliable, energy saving and environmental protection, energy-efficient and Strong adaptability，Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.，it has the functions of Casting heating, Forging heating, hardening and tempering, quench and temper，the product looks atmospheric.。

Intermittent heating furnace

4、Functional advantages of Intermittent heating furnace

Intermittent heating furnaces have the following advantages.

1. Intelligent control

The Intermittent heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

2. Wide application range

The Intermittent heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

3. Extend the service life of equipment

The Intermittent heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

4. Improve product quality

Because the Intermittent heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

5. Reduce operating costs

The efficient combustion and waste heat recovery system of the Intermittent heating furnace can significantly reduce energy consumption, thus reducing operating costs.

Intermittent heating furnace

5、Intermittent heating furnace working site

The following is the live video of Intermittent heating furnace designed and produced by One-combustion energy saving for users, from which we can see the It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability. of Intermittent heating furnace.。

Intermittent heating furnace

As you can see from the live video.，One-combustion energy saving is a kind of high quality and low price Intermittent heating furnace。

Intermittent heating furnacein the course of work,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，generally, it is composed of combustor, recovery of waste heat, ventilation system, Radiation chamber, ventilation system and other major components，This Intermittent heating furnaceSimple structure and reliable operation.，multifunctional, with functions such as Casting heating, heat treatment, temper, normalizing and anneal。