What is a Flange ring heating furnace? Introduction to the advantages and characteristics of the forging furnace

Flange ring heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，The price is low and affordable，modern technology。

1、Brief introduction of Flange ring heating furnace

Flange ring heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。

Flange ring heating furnace

2、Working principle of Flange ring heating furnace

Flange ring heating furnaceat runtime,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，is based on One-combustion energy saving is a Flange ring heating furnace newly developed by One-combustion energy saving。

Flange ring heating furnace

3、Flange ring heating furnace application

Flange ring heating furnaces have the following purposes.

1. Improve production efficiency

The Flange ring heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal tempering

By properly heating and cooling the metal material, the Flange ring heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Flange ring heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Metal tempering

By properly heating and cooling the metal material, the Flange ring heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Energy conservation and environmental protection

The Flange ring heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Flange ring heating furnace

4、Flange ring heating furnace structure composition

The Flange ring heating furnace structure is introduced as follows:

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

5. furnace chamber

A space for holding metallic materials for heating.

Flange ring heating furnace

5、Functional advantages of Flange ring heating furnace

Flange ring heating furnaces have the following advantages.

1. Intelligent control

The Flange ring heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

2. Improve product quality

Because the Flange ring heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

3. Extend the service life of equipment

The Flange ring heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

4. Reduce operating costs

The efficient combustion and waste heat recovery system of the Flange ring heating furnace can significantly reduce energy consumption, thus reducing operating costs.

5. Wide application range

The Flange ring heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

Flange ring heating furnace

6、Flange ring heating furnace working site

You can buy Flange ring heating furnace according to your needs and show you product videos.。

Flange ring heating furnace

As you can see from the live video.，One-combustion energy saving Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。

Flange ring heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，it is widely used inHousehold necessities,electron,chemical industry,surface treatment,electron and other industries。