What is a High temperature forging furnace? Introduction to the advantages and characteristics of the Forging furnace

High temperature forging furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，the advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.。

1、Brief introduction of High temperature forging furnace

High temperature forging furnaceIt is a forging heating device using gas as fuel.。

High temperature forging furnace

2、High temperature forging furnace principle

High temperature forging furnacein the course of work,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.。

High temperature forging furnace

3、High temperature forging furnace structure

The High temperature forging furnace structure is introduced as follows:

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. Radiation chamber

The heat load of the main place for High temperature forging furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. furnace chamber

A space for holding metallic materials for heating.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

High temperature forging furnace

4、High temperature forging furnace explanation video

Speak directly with facts on the spot。

High temperature forging furnace

As you can see from the live video.，One-combustion energy saving at the start of the operation,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.。

5、High temperature forging furnace use

The purpose of High temperature forging furnace is introduced as follows:

1. Metal forging heating

The High temperature forging furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Energy conservation and environmental protection

The High temperature forging furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Metal heat treatment

In addition to forging heating, High temperature forging furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Metal tempering

By properly heating and cooling the metal material, the High temperature forging furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of High temperature forging furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

High temperature forging furnace

6、High temperature forging furnace advantage

The advantages of High temperature forging furnace are as follows:

1. Reduce operating costs

The efficient combustion and waste heat recovery system of the High temperature forging furnace can significantly reduce energy consumption, thus reducing operating costs.

2. Uniform heating

The High temperature forging furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

3. Extend the service life of equipment

The High temperature forging furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

4. Intelligent control

The High temperature forging furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

5. easy to operate

The operation interface of the High temperature forging furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

High temperature forging furnace

High temperature forging furnacethe product looks atmospheric.，it is usually composed of convection chamber, ventilation system, recovery of waste heat, combustor and Radiation chamber，This High temperature forging furnaceThe overall structural design is relatively simple and compact.，It is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。