Introduction to Bright Well Heat Treatment Furnace, how much is the price of the forging furnace?
Bright Well Heat Treatment FurnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.,Commonly used inMetal forging heating,Metal tempering,Metal melting and casting,Energy conservation and environmental protection,Metal forging heating and so on,the product looks beautiful.,it has been widely used in surface treatment, heat treatment, automobile, Machinery manufacturing, chemical industry and other industries,the principle is simple.The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.。The following is to introduce the Bright Well Heat Treatment Furnace:
1、Brief introduction of Bright Well Heat Treatment Furnace
Bright Well Heat Treatment FurnaceIt is a forging heating device using gas as fuel.,The structure is novel, special, advanced, reasonable and scientific.,generally, it is composed of ventilation system, Radiation chamber, recovery of waste heat, ventilation system, combustor and other major components。
Bright Well Heat Treatment Furnace
2、Introduction of Bright Well Heat Treatment Furnace characteristics
Bright Well Heat Treatment Furnace has the following characteristics
- energy saving and environmental protection
- Easy to control
- Strong adaptability
- Efficient heating
- Easy to maintain
Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Bright Well Heat Treatment Furnace further improves energy utilization efficiency and reduces energy consumption and emissions.
The combustion system and ventilation system of the Bright Well Heat Treatment Furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.
The Bright Well Heat Treatment Furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.
The Bright Well Heat Treatment Furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.
The structural design of the Bright Well Heat Treatment Furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.
Bright Well Heat Treatment Furnace
3、Bright Well Heat Treatment Furnace use
The purpose of Bright Well Heat Treatment Furnace is introduced as follows:
- Energy conservation and environmental protection
- Metal forging heating
- Improve production efficiency
- Metal heat treatment
- Metal tempering
The Bright Well Heat Treatment Furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.
The Bright Well Heat Treatment Furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.
The Bright Well Heat Treatment Furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.
In addition to forging heating, Bright Well Heat Treatment Furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.
By properly heating and cooling the metal material, the Bright Well Heat Treatment Furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.
Bright Well Heat Treatment Furnace
4、Bright Well Heat Treatment Furnace video live broadcast
On-site aerial photography of Bright Well Heat Treatment Furnace。
Bright Well Heat Treatment Furnace
As you can see from the live video.,Shandong yiran energy-saving environment protection co., ltd multifunctional, with functions such as heat treatment, Casting heating, hardening and tempering, anneal and normalizing。
5、Structural advantages of Bright Well Heat Treatment Furnace
The Bright Well Heat Treatment Furnace has the following structure
- Waste heat recovery system
- furnace chamber
- combustor
- convection chamber
- Radiation chamber
Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.
A space for holding metallic materials for heating.
The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.
The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.
The heat load of the main place for Bright Well Heat Treatment Furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.
Bright Well Heat Treatment Furnace
Bright Well Heat Treatment FurnaceAdopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.,in the course of work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.,the advantage is The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.。
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