What is a Energy saving and environmentally friendly gas trolley furnace? Forging furnace specifications, models, and parameters

Energy saving and environmentally friendly gas trolley furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。

1、Brief introduction of Energy saving and environmentally friendly gas trolley furnace

Energy saving and environmentally friendly gas trolley furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.。

Energy saving and environmentally friendly gas trolley furnace

2、Structural characteristics of Energy saving and environmentally friendly gas trolley furnace

The Energy saving and environmentally friendly gas trolley furnace has the following structure

1. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

2. Radiation chamber

The heat load of the main place for Energy saving and environmentally friendly gas trolley furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. furnace chamber

A space for holding metallic materials for heating.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Energy saving and environmentally friendly gas trolley furnace

3、Introduction of Energy saving and environmentally friendly gas trolley furnace characteristics

Energy saving and environmentally friendly gas trolley furnace has the following characteristics

1. Easy to maintain

The structural design of the Energy saving and environmentally friendly gas trolley furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

3. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

4. Stable and reliable

The Energy saving and environmentally friendly gas trolley furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. Strong adaptability

The Energy saving and environmentally friendly gas trolley furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

Energy saving and environmentally friendly gas trolley furnace

4、Working principle of Energy saving and environmentally friendly gas trolley furnace

Energy saving and environmentally friendly gas trolley furnacein the course of work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，it is an ideal choice for customers to buy Energy saving and environmentally friendly gas trolley furnace。

Energy saving and environmentally friendly gas trolley furnace

5、Structural advantages of Energy saving and environmentally friendly gas trolley furnace

The Energy saving and environmentally friendly gas trolley furnace has the following structure

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. Radiation chamber

The heat load of the main place for Energy saving and environmentally friendly gas trolley furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. furnace chamber

A space for holding metallic materials for heating.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Energy saving and environmentally friendly gas trolley furnace

Energy saving and environmentally friendly gas trolley furnaceit has the functions of temper, normalizing, Casting heating, heat treatment and quench，is a common Energy saving and environmentally friendly gas trolley furnace。