What is a High temperature bright well heat treatment furnace? Introduction to the advantages, characteristics, and principles of the Forging furnace

High temperature bright well heat treatment furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，features include Easy to maintain, Stable and reliable, energy-efficient, Easy to control and energy saving and environmental protection。

1、Brief introduction of High temperature bright well heat treatment furnace

High temperature bright well heat treatment furnaceIt is a forging heating device using gas as fuel.，at work,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，It has the functions of Metal forging heating, Metal heat treatment, Metal tempering, Metal melting and casting and Energy conservation and environmental protection。

High temperature bright well heat treatment furnace

2、Structural characteristics of High temperature bright well heat treatment furnace

The High temperature bright well heat treatment furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. Radiation chamber

The heat load of the main place for High temperature bright well heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

High temperature bright well heat treatment furnace

3、Working principle of High temperature bright well heat treatment furnace

High temperature bright well heat treatment furnacein the course of work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，has been favored by more and more customers.。

High temperature bright well heat treatment furnace

4、Functional advantages of High temperature bright well heat treatment furnace

High temperature bright well heat treatment furnaces have the following advantages.

1. Multiple fuel options

Although the High temperature bright well heat treatment furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

2. Uniform heating

The High temperature bright well heat treatment furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

3. easy to operate

The operation interface of the High temperature bright well heat treatment furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

4. Efficient combustion

The High temperature bright well heat treatment furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

5. Reduce operating costs

The efficient combustion and waste heat recovery system of the High temperature bright well heat treatment furnace can significantly reduce energy consumption, thus reducing operating costs.

High temperature bright well heat treatment furnace

5、High temperature bright well heat treatment furnace real shot picture

One-combustion energy saving High temperature bright well heat treatment furnace came in many pictures, which made everyone feast their eyes.。

High temperature bright well heat treatment furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

6、High temperature bright well heat treatment furnace structure

The High temperature bright well heat treatment furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. furnace chamber

A space for holding metallic materials for heating.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

High temperature bright well heat treatment furnace

High temperature bright well heat treatment furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，it has the functions of Forging heating, temper, Casting heating, anneal and normalizing。