What is a Step by step heat treatment furnace? Introduction to the advantages and characteristics of the Forging furnace

Step by step heat treatment furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，It can be used for Metal tempering, Metal melting and casting, Metal forging heating, Improve production efficiency, Energy conservation and environmental protection, Metal melting and casting and so on，at the start of the operation,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，the product looks beautiful.，has been favored by more and more customers.。The following is to introduce the Step by step heat treatment furnace:

1、Brief introduction of Step by step heat treatment furnace

Step by step heat treatment furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，multifunctional, with functions such as temper, heat treatment, normalizing, anneal and quench，Widely used inMetal tempering,Metal heat treatment,Metal forging heating,Improve production efficiency,Energy conservation and environmental protection and so on，The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.，is developed and improved by One-combustion energy saving。

Step by step heat treatment furnace

2、Step by step heat treatment furnace principle

Step by step heat treatment furnaceat the start of the operation,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，it is widely used in surface treatment, electron, Machinery manufacturing, machinery and metallurgy，multifunctional, with functions such as quench, anneal, normalizing, hardening and tempering and temper。

Step by step heat treatment furnace

3、Step by step heat treatment furnace structure composition

The Step by step heat treatment furnace structure is introduced as follows:

1. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. furnace chamber

A space for holding metallic materials for heating.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

Step by step heat treatment furnace

4、Step by step heat treatment furnace video detail

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site productt operation, and helps customers to deeply understand the Step by step heat treatment furnace production process and production site, and gain favorable comments and recognition from customers.。

Step by step heat treatment furnace

As you can see from the live video.，One-combustion energy saving is a popular Step by step heat treatment furnace。

5、Step by step heat treatment furnace use

The purpose of Step by step heat treatment furnace is introduced as follows:

1. Metal tempering

By properly heating and cooling the metal material, the Step by step heat treatment furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

2. Improve production efficiency

The Step by step heat treatment furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Energy conservation and environmental protection

The Step by step heat treatment furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal tempering

By properly heating and cooling the metal material, the Step by step heat treatment furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Step by step heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Step by step heat treatment furnace

Step by step heat treatment furnacethe advantage is Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.，The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，it has the functions of Forging heating, Casting heating, heat treatment, Casting heating and Forging heating。