Introduction to Heat treatment well quenching furnace, introduction to Forging furnace function advantages and characteristics

Heat treatment well quenching furnaceIt is a forging heating device using gas as fuel.，the product looks atmospheric.，is a popular Heat treatment well quenching furnace，can be customized according to user's needs.。The following is to introduce the Heat treatment well quenching furnace:

1、Brief introduction of Heat treatment well quenching furnace

Heat treatment well quenching furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。

Heat treatment well quenching furnace

2、Structural advantages of Heat treatment well quenching furnace

The Heat treatment well quenching furnace structure is introduced as follows:

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. furnace chamber

A space for holding metallic materials for heating.

3. Radiation chamber

The heat load of the main place for Heat treatment well quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. furnace chamber

A space for holding metallic materials for heating.

Heat treatment well quenching furnace

3、Heat treatment well quenching furnace structure

The Heat treatment well quenching furnace structure is introduced as follows:

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. Radiation chamber

The heat load of the main place for Heat treatment well quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Heat treatment well quenching furnace

4、Heat treatment well quenching furnace advantage

The advantages of Heat treatment well quenching furnace are as follows:

1. Wide application range

The Heat treatment well quenching furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

2. Reduce operating costs

The efficient combustion and waste heat recovery system of the Heat treatment well quenching furnace can significantly reduce energy consumption, thus reducing operating costs.

3. Efficient combustion

The Heat treatment well quenching furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

4. Rapid temperature rise

The Heat treatment well quenching furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

5. Multiple fuel options

Although the Heat treatment well quenching furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

Heat treatment well quenching furnace

5、Heat treatment well quenching furnace use

The purpose of Heat treatment well quenching furnace is introduced as follows:

1. Energy conservation and environmental protection

The Heat treatment well quenching furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Heat treatment well quenching furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Metal tempering

By properly heating and cooling the metal material, the Heat treatment well quenching furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Metal forging heating

The Heat treatment well quenching furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Heat treatment well quenching furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Heat treatment well quenching furnace

6、Heat treatment well quenching furnace picture

Heat treatment well quenching furnace picture at a glance, showing elegance.。

Heat treatment well quenching furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

Heat treatment well quenching furnaceit has been widely used in pharmacy, chemical industry, surface treatment, Machinery manufacturing, petroleum and other industries，It is a forging heating device using gas as fuel.，It has a wide range of uses, and is often used inEnergy conservation and environmental protection,Improve production efficiency,Metal tempering,Metal melting and casting,Metal forging heating and so on。