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Introduction to Large step heating furnace, advantages, characteristics and principles of heating furnace

2025-5-27

Large step heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.,the advantage is Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.,the product looks atmospheric.,features include energy-efficient, Easy to control, Easy to maintain, energy saving and environmental protection and Stable and reliable,is developed and improved by One-combustion energy saving。

1、Brief introduction of Large step heating furnace

Large step heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.,is a Large step heating furnace newly developed by One-combustion energy saving。

Large step heating furnace

Large step heating furnace

2、Large step heating furnace HD real shot

Speak directly with facts on the spot。

Large step heating furnace

As you can see from the live video.,One-combustion energy saving Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.。

3、Large step heating furnace use

The purpose of Large step heating furnace is introduced as follows:

  1. Energy conservation and environmental protection
  2. The Large step heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

  3. Metal tempering
  4. By properly heating and cooling the metal material, the Large step heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

  5. Metal heat treatment
  6. In addition to forging heating, Large step heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

  7. Improve production efficiency
  8. The Large step heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

  9. Metal forging heating
  10. The Large step heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

Large step heating furnace

Large step heating furnace

4、Functional advantages of Large step heating furnace

Large step heating furnaces have the following advantages.

  1. Uniform heating
  2. The Large step heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

  3. Extend the service life of equipment
  4. The Large step heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

  5. clean energy
  6. Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

  7. Uniform heating
  8. The Large step heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

  9. Intelligent control
  10. The Large step heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

Large step heating furnace

Large step heating furnace

5、Large step heating furnace function

Large step heating furnaceit has the functions of Forging heating, temper, anneal, Casting heating and normalizing,customizable。

Large step heating furnace

Large step heating furnace

6、Introduction of advantages of Large step heating furnace

The advantages of Large step heating furnace are as follows:

  1. Wide application range
  2. The Large step heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

  3. easy to operate
  4. The operation interface of the Large step heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

  5. Improve product quality
  6. Because the Large step heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

  7. Extend the service life of equipment
  8. The Large step heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

  9. Multiple fuel options
  10. Although the Large step heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

Large step heating furnace

Large step heating furnace

Large step heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.,in the course of work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。