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Introduction to Tubular quenching furnace, heating furnace specifications, model parameters

2025-5-27

Tubular quenching furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.,It has the functions of Metal tempering, Metal forging heating, Energy conservation and environmental protection, Metal heat treatment and Improve production efficiency,widely used in heat treatment, surface treatment, chemical industry, building materials, aerospace and other fields,Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.,the product looks atmospheric.。

1、Brief introduction of Tubular quenching furnace

Tubular quenching furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.,it has the functions of anneal, normalizing, hardening and tempering, Forging heating and temper。

Tubular quenching furnace

Tubular quenching furnace

2、Structural characteristics of Tubular quenching furnace

The Tubular quenching furnace has the following structure

  1. furnace chamber
  2. A space for holding metallic materials for heating.

  3. ventilation system
  4. Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

  5. combustor
  6. The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

  7. Waste heat recovery system
  8. Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

  9. convection chamber
  10. The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

Tubular quenching furnace

Tubular quenching furnace

3、Functional advantages of Tubular quenching furnace

Tubular quenching furnaces have the following advantages.

  1. Intelligent control
  2. The Tubular quenching furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

  3. Rapid temperature rise
  4. The Tubular quenching furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

  5. Wide application range
  6. The Tubular quenching furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

  7. Uniform heating
  8. The Tubular quenching furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

  9. Intelligent control
  10. The Tubular quenching furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

Tubular quenching furnace

Tubular quenching furnace

4、Introduction of Tubular quenching furnace characteristics

Tubular quenching furnace has the following characteristics

  1. Stable and reliable
  2. The Tubular quenching furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

  3. energy saving and environmental protection
  4. Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Tubular quenching furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

  5. Easy to control
  6. The combustion system and ventilation system of the Tubular quenching furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

  7. Easy to maintain
  8. The structural design of the Tubular quenching furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

  9. Efficient heating
  10. The Tubular quenching furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

Tubular quenching furnace

Tubular quenching furnace

5、Tubular quenching furnace structure composition

The Tubular quenching furnace has the following structure

  1. combustor
  2. The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

  3. furnace chamber
  4. A space for holding metallic materials for heating.

  5. Radiation chamber
  6. The heat load of the main place for Tubular quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

  7. ventilation system
  8. Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

  9. Waste heat recovery system
  10. Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

Tubular quenching furnace

Tubular quenching furnace

6、How much is the Tubular quenching furnace?

The Tubular quenching furnace price is introduced as follows:

  1. Low cost of raw materials
  2. Product manufacturers are different, and the cost spent by each manufacturer in producing products is definitely different. The higher the cost of producing products, the higher the price of products set by manufacturers. On the contrary, the Tubular quenching furnace price is low.

  3. Brand strength
  4. Different brands of products in the same series have more or less differences in product prices, and different brands of Tubular quenching furnace have more or less differences in price.

  5. regional difference
  6. The price of Tubular quenching furnace in Jinan, Shandong province is much lower than that in other regions, and One-combustion energy saving is a strong and professional Tubular quenching furnace manufacturer not only pays attention to the quality of products, but also pays more attention to customer satisfaction, and always adopts the marketing strategy of small profits but quick turnover to make the Tubular quenching furnace price positioning more reasonable, low-cost and economical.

  7. market demand
  8. Market supply and demand is the inevitable law of market development, with more market supply, less demand and lower product prices; The market supply is small, and people's demand is large. "Things are scarce and expensive", the product price will increase accordingly, and the price of One-combustion energy saving Tubular quenching furnace will also conform to this market law.

  9. product function
  10. The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

Tubular quenching furnace

Tubular quenching furnace

Tubular quenching furnaceit is widely used in pharmacy, Machinery manufacturing, metallurgy, Household necessities, automobile and other industries,the advantage is Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.。