Introduction to Continuous roll hot forming heating furnace, introduction to Forging furnace advantages and characteristics

Continuous roll hot forming heating furnaceIt is a forging heating device using gas as fuel.，it mainly includes ventilation system, combustor, furnace chamber, Radiation chamber and combustor，The price is more affordable。The following is to introduce the Continuous roll hot forming heating furnace:

1、Brief introduction of Continuous roll hot forming heating furnace

Continuous roll hot forming heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，Widely used inMetal melting and casting,Metal heat treatment,Energy conservation and environmental protection,Improve production efficiency,Metal forging heating and so on，features include Easy to maintain, energy-efficient, Strong adaptability, Easy to control and Easy to maintain。

Continuous roll hot forming heating furnace

2、Continuous roll hot forming heating furnace function

Continuous roll hot forming heating furnaceit has the functions of temper, quench, normalizing, Forging heating and heat treatment，is a common Continuous roll hot forming heating furnace，the advantage is The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.，at runtime,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，It is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。

Continuous roll hot forming heating furnace

3、Structural characteristics of Continuous roll hot forming heating furnace

The Continuous roll hot forming heating furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

3. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

4. Radiation chamber

The heat load of the main place for Continuous roll hot forming heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Continuous roll hot forming heating furnace

4、Continuous roll hot forming heating furnace characteristics

The Continuous roll hot forming heating furnace features are as follows:

1. Efficient heating

The Continuous roll hot forming heating furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

2. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Continuous roll hot forming heating furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

3. Strong adaptability

The Continuous roll hot forming heating furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

4. Efficient heating

The Continuous roll hot forming heating furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

5. Stable and reliable

The Continuous roll hot forming heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Continuous roll hot forming heating furnace

5、Continuous roll hot forming heating furnace video detail

The following is the live video of Continuous roll hot forming heating furnace designed and produced by One-combustion energy saving for users, from which we can see the the advantage is Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability. of One-combustion energy savingproduction-manufacturing的Continuous roll hot forming heating furnace.。

Continuous roll hot forming heating furnace

As you can see from the live video.，One-combustion energy saving widely used inmachinery,light industry,chemical industry,aerospace,surface treatment and other industries。

Continuous roll hot forming heating furnacethe product looks beautiful.，Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.，The overall structural design is relatively simple，it has the structure of ventilation system, recovery of waste heat, convection chamber, ventilation system and furnace chamber。