What is a Roller shaft quenching heat treatment furnace? Introduction to the advantages and characteristics of heating furnace functions

Roller shaft quenching heat treatment furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，the advantage is It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.，generally, it is composed of Radiation chamber, furnace chamber, recovery of waste heat, ventilation system, combustor and other major components，This productThe overall structural design is simple, diverse and beautiful.。

1、Brief introduction of Roller shaft quenching heat treatment furnace

Roller shaft quenching heat treatment furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。

Roller shaft quenching heat treatment furnace

2、Structural advantages of Roller shaft quenching heat treatment furnace

The Roller shaft quenching heat treatment furnace has the following structure

1. Radiation chamber

The heat load of the main place for Roller shaft quenching heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. furnace chamber

A space for holding metallic materials for heating.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Roller shaft quenching heat treatment furnace

3、Introduction of advantages of Roller shaft quenching heat treatment furnace

The advantages of Roller shaft quenching heat treatment furnace are as follows:

1. Uniform heating

The Roller shaft quenching heat treatment furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

2. Reduce operating costs

The efficient combustion and waste heat recovery system of the Roller shaft quenching heat treatment furnace can significantly reduce energy consumption, thus reducing operating costs.

3. Wide application range

The Roller shaft quenching heat treatment furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

4. Uniform heating

The Roller shaft quenching heat treatment furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

5. Extend the service life of equipment

The Roller shaft quenching heat treatment furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

Roller shaft quenching heat treatment furnace

4、Roller shaft quenching heat treatment furnace function

Roller shaft quenching heat treatment furnaceit has the functions of normalizing, anneal, Forging heating, Casting heating and quench，is a Roller shaft quenching heat treatment furnace，at the start of the operation,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.。

Roller shaft quenching heat treatment furnace

5、Introduction of Roller shaft quenching heat treatment furnace characteristics

Roller shaft quenching heat treatment furnace has the following characteristics

1. Easy to maintain

The structural design of the Roller shaft quenching heat treatment furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

3. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

4. Stable and reliable

The Roller shaft quenching heat treatment furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. Efficient heating

The Roller shaft quenching heat treatment furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

Roller shaft quenching heat treatment furnace

6、company strength

The company has many years of Roller shaft quenching heat treatment furnace manufacturing experience, large scale and strong strength.。

One-combustion energy saving

Roller shaft quenching heat treatment furnaceIt is a forging heating device using gas as fuel.，is a popular Roller shaft quenching heat treatment furnace。