Introduction to Carburizing quenching furnace, forging furnace advantages, characteristics and principles

Carburizing quenching furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，the advantage is Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.，The structure is novel, special, advanced, reasonable and scientific.，it is mainly composed of furnace chamber, furnace chamber, convection chamber, ventilation system and combustor，features include Easy to control, Easy to maintain, energy-efficient, Strong adaptability and Easy to maintain，be loved by our customers.。

1、Brief introduction of Carburizing quenching furnace

Carburizing quenching furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，Mainly used forEnergy conservation and environmental protection,Metal heat treatment,Metal forging heating,Metal melting and casting andMetal tempering，in the course of work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.。

Carburizing quenching furnace

2、Carburizing quenching furnace performance advantage

Carburizing quenching furnaces have the following advantages.

1. Rapid temperature rise

The Carburizing quenching furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

2. Multiple fuel options

Although the Carburizing quenching furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

3. Efficient combustion

The Carburizing quenching furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

4. Reduce operating costs

The efficient combustion and waste heat recovery system of the Carburizing quenching furnace can significantly reduce energy consumption, thus reducing operating costs.

5. Extend the service life of equipment

The Carburizing quenching furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

Carburizing quenching furnace

3、Advantages of Carburizing quenching furnace principle

Carburizing quenching furnaceat the start of the operation,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，it is an ideal choice for customers to buy Carburizing quenching furnace。

Carburizing quenching furnace

4、Introduction of Carburizing quenching furnace characteristics

Carburizing quenching furnace has the following characteristics

1. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Carburizing quenching furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

2. Efficient heating

The Carburizing quenching furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

3. Easy to maintain

The structural design of the Carburizing quenching furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

4. Stable and reliable

The Carburizing quenching furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. Stable and reliable

The Carburizing quenching furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Carburizing quenching furnace

5、Structural characteristics of Carburizing quenching furnace

The Carburizing quenching furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. furnace chamber

A space for holding metallic materials for heating.

3. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

4. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Carburizing quenching furnace

6、Carburizing quenching furnace price concessions

The Carburizing quenching furnace price is introduced as follows:

1. regional advantages

There are differences in consumption levels in different regions, which directly affect the production and manufacturing costs of products. Generally speaking, the higher the consumption level, the higher the cost of producing products, and the higher the product cost, the higher the price naturally.

2. type of operation

There are direct selling manufacturers and agents in the market. Agents are higher than direct selling manufacturers, mainly because agents get goods from manufacturers, sell them to customers and earn the difference from middlemen, so the natural price is higher.

3. select a qualified person

The higher the cost of materials, the higher the price will be. In the process of purchasing, customers need to make a detailed understanding of the materials selected for manufacturing products.

4. cost of production

A Carburizing quenching furnace needs to spend a lot of manufacturing costs from research and development to production to sales, including raw material costs, technical costs, labor costs, etc. The higher the manufacturing cost, the higher the price will be.

5. deploy

Products of the same style, different configurations, the product price is definitely different, therefore, the Carburizing quenching furnace price is affected by the configuration, and the price varies.

Carburizing quenching furnace

Carburizing quenching furnaceit has the characteristics of energy saving and environmental protection, Easy to control, Stable and reliable, energy-efficient and Strong adaptability，is a popular Carburizing quenching furnace。