Introduction to Roll quenching heating furnace, advantages, characteristics and principles of forging furnace

Roll quenching heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，features include Stable and reliable, Easy to control, Strong adaptability, energy saving and environmental protection and Easy to maintain，is based on One-combustion energy saving is a kind of Roll quenching heating furnace manufactured by One-combustion energy saving。

1、Brief introduction of Roll quenching heating furnace

Roll quenching heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，multifunctional, with functions such as anneal, hardening and tempering, heat treatment, quench and Forging heating，It has the functions of Improve production efficiency, Metal tempering, Energy conservation and environmental protection, Metal melting and casting and Metal heat treatment，reliable quality，The price is more affordable。

Roll quenching heating furnace

2、Introduction of Roll quenching heating furnace characteristics

Roll quenching heating furnace has the following characteristics

1. Easy to maintain

The structural design of the Roll quenching heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

3. Stable and reliable

The Roll quenching heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Roll quenching heating furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

5. Stable and reliable

The Roll quenching heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Roll quenching heating furnace

3、Structural characteristics of Roll quenching heating furnace

The Roll quenching heating furnace structure is introduced as follows:

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. Radiation chamber

The heat load of the main place for Roll quenching heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

5. furnace chamber

A space for holding metallic materials for heating.

Roll quenching heating furnace

4、Roll quenching heating furnace video detail

The following is the live video of Roll quenching heating furnace designed and produced by One-combustion energy saving for users, from which we can see the Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency. of One-combustion energy savingRoll quenching heating furnace.。

Roll quenching heating furnace

As you can see from the live video.，One-combustion energy saving The overall structural design is simple and novel.，it is mainly composed of ventilation system, recovery of waste heat, Radiation chamber, ventilation system and Radiation chamber。

5、How much is the Roll quenching heating furnace?

The Roll quenching heating furnace price is introduced as follows:

1. Quality advantages and disadvantages

The quality of the product determines the production process and results. Good quality means that the raw materials of the product are better and the price will definitely be higher.

2. raw material

The higher the cost of materials, the higher the price will be. In the process of purchasing products, users need to make a detailed understanding of the materials selected for products.

3. Manufacturer's strength

Our company's expected profit value of Roll quenching heating furnace is relatively low, and adopts the sales policy of small profits but quick turnover, so the price positioning of Roll quenching heating furnace is relatively low.

4. regional advantages

If the location of the manufacturer is superior, its transportation will be more convenient. One-combustion energy saving address:Jinan has convenient transportation, which provides a good convenience for the transportation of Roll quenching heating furnace.

5. Less intermediate links

Each manufacturer's sales model is different, and the preferential degree of products is also different. Some manufacturers adopt the mode of "thin profit and quick turnover", and the price is relatively cheap. Some manufacturers sell their products at high prices to earn high profits. When purchasing products, they must compare the prices to avoid being cheated.

Roll quenching heating furnace

6、One-combustion energy saving's strength

The company has many years of Roll quenching heating furnace manufacturing experience, large scale and strong strength.。

One-combustion energy saving

Roll quenching heating furnaceIt has a wide range of uses, including Metal forging heating, Improve production efficiency, Metal melting and casting, Energy conservation and environmental protection and Metal forging heating，at work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.。