Introduction to walking beam heating furnace and forging furnace working principle

walking beam heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，the advantage is Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.，is developed and improved by One-combustion energy saving。The following is to introduce the walking beam heating furnace:

1、Brief introduction of walking beam heating furnace

walking beam heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，multifunctional, with functions such as temper, heat treatment, Forging heating, Casting heating and quench，It is mostly used in Metal melting and casting, Metal forging heating, Metal tempering, Energy conservation and environmental protection, Metal forging heating, Improve production efficiency and so on，the principle is simple.The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，support customization。

walking beam heating furnace

2、walking beam heating furnace function

walking beam heating furnaceit has the functions of Casting heating, hardening and tempering, anneal, Forging heating and normalizing，the product looks atmospheric.，at the start of the operation,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。

walking beam heating furnace

3、Structural characteristics of walking beam heating furnace

The walking beam heating furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. furnace chamber

A space for holding metallic materials for heating.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. Radiation chamber

The heat load of the main place for walking beam heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

walking beam heating furnace

4、walking beam heating furnace working site

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site productt operation, and helps customers to deeply understand the walking beam heating furnace production process and production site, and gain favorable comments and recognition from customers.。

walking beam heating furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd it is widely used in surface treatment, building materials, aerospace, chemical industry and light industry。

5、Functional advantages of walking beam heating furnace

walking beam heating furnaces have the following advantages.

1. Extend the service life of equipment

The walking beam heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

2. Efficient combustion

The walking beam heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

3. Wide application range

The walking beam heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

4. Intelligent control

The walking beam heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

5. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

walking beam heating furnace

6、How much is the walking beam heating furnace?

The walking beam heating furnace price is introduced as follows:

1. Reasonable cost

If the cost of the product is high, the selling price of the product will be high, so the cost input is an important factor that causes the price change of the walking beam heating furnace.

2. Manufacturer scale

The nature of the manufacturer can also greatly affect the price of the walking beam heating furnace. General manufacturers are divided into direct sellers, agents and middlemen. If they are direct selling manufacturers, there are not too many intermediate links, and their sales prices are low.

3. market quotation

The amount of customers' demand for walking beam heating furnace in the market also has a great influence on the price. When there are many customers purchasing this product in the market and the supply quantity of manufacturers is small, the walking beam heating furnace price will be very high. On the contrary, when fewer customers purchase this product, there will be a phenomenon of oversupply, and the price of walking beam heating furnace will naturally be reduced.

4. service

Service factors always affect the sales price of products, and high-quality service will make customers have greater satisfaction and recognition. The service factors mainly include pre-sales service, in-sales service and after-sales service. For each stage of service, our company takes the price factor into account and makes a reasonable judgment between service and price, so that the walking beam heating furnace price and service can meet the actual needs of customers.

5. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

walking beam heating furnace

walking beam heating furnaceat runtime,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，It can be used for Metal melting and casting, Metal heat treatment, Metal tempering, Energy conservation and environmental protection, Metal forging heating, Metal heat treatment and so on，the main features are Stable and reliable, Easy to control, energy-efficient, energy saving and environmental protection and Stable and reliable。