Introduction to Roller bottom continuous spheroidization annealing furnace and heating furnace structure principle

Roller bottom continuous spheroidization annealing furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.。

1、Brief introduction of Roller bottom continuous spheroidization annealing furnace

Roller bottom continuous spheroidization annealing furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，the advantage is It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.，the product looks atmospheric.，It can be used for Metal tempering, Metal heat treatment, Energy conservation and environmental protection, Improve production efficiency, Metal forging heating, Metal melting and casting and so on，multifunctional, with functions such as anneal, temper, hardening and tempering, quench and hardening and tempering。

Roller bottom continuous spheroidization annealing furnace

2、Structural advantages of Roller bottom continuous spheroidization annealing furnace

The Roller bottom continuous spheroidization annealing furnace has the following structure

1. Radiation chamber

The heat load of the main place for Roller bottom continuous spheroidization annealing furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. furnace chamber

A space for holding metallic materials for heating.

5. Radiation chamber

The heat load of the main place for Roller bottom continuous spheroidization annealing furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Roller bottom continuous spheroidization annealing furnace

3、Roller bottom continuous spheroidization annealing furnace application

Roller bottom continuous spheroidization annealing furnaces have the following purposes.

1. Improve production efficiency

The Roller bottom continuous spheroidization annealing furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal tempering

By properly heating and cooling the metal material, the Roller bottom continuous spheroidization annealing furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Metal heat treatment

In addition to forging heating, Roller bottom continuous spheroidization annealing furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Metal forging heating

The Roller bottom continuous spheroidization annealing furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Improve production efficiency

The Roller bottom continuous spheroidization annealing furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Roller bottom continuous spheroidization annealing furnace

4、Introduction of advantages of Roller bottom continuous spheroidization annealing furnace

The advantages of Roller bottom continuous spheroidization annealing furnace are as follows:

1. Extend the service life of equipment

The Roller bottom continuous spheroidization annealing furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

2. Intelligent control

The Roller bottom continuous spheroidization annealing furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

3. Improve product quality

Because the Roller bottom continuous spheroidization annealing furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

4. Wide application range

The Roller bottom continuous spheroidization annealing furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

5. Rapid temperature rise

The Roller bottom continuous spheroidization annealing furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

Roller bottom continuous spheroidization annealing furnace

5、Introduction of Roller bottom continuous spheroidization annealing furnace characteristics

Roller bottom continuous spheroidization annealing furnace has the following characteristics

1. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Roller bottom continuous spheroidization annealing furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

2. Easy to maintain

The structural design of the Roller bottom continuous spheroidization annealing furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

3. Easy to control

The combustion system and ventilation system of the Roller bottom continuous spheroidization annealing furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

4. Strong adaptability

The Roller bottom continuous spheroidization annealing furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

5. Stable and reliable

The Roller bottom continuous spheroidization annealing furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Roller bottom continuous spheroidization annealing furnace

6、Roller bottom continuous spheroidization annealing furnace price advantage

The Roller bottom continuous spheroidization annealing furnace price is introduced as follows:

1. Model size

Because there are many models of each product, different customers have different requirements for product performance, and the product specifications and models that are inevitably used will be different. Different models of the same product will lead to different prices.

2. raw material

The raw materials used by different manufacturers will also be different. The better the raw materials, the better the quality and performance of the products and the higher the price. On the contrary, the products made of ordinary materials have low production costs and much lower prices.

3. market quotation

If there is a large demand for Roller bottom continuous spheroidization annealing furnace in the market, the price of Roller bottom continuous spheroidization annealing furnace will naturally become higher. On the contrary, if the supply of this product exceeds demand, then manufacturers will have inventory accumulation. In order to dispose of these products as soon as possible, some manufacturers will sell them by lowering the price of products, so the price will become lower.

4. manufacturing cost

The production cost is mainly the purchase of raw materials. One-combustion energy saving attaches great importance to the purchase of raw materials to ensure the comprehensive quality of products. Only excellent raw materials can produce excellent products, and the input cost of raw materials has a direct relationship with the formulation of product prices. Under the premise of ensuring excellent product performance, One-combustion energy saving strives to reduce the input cost of products, and customers are very satisfied with this.

5. deploy

There is a direct connection between configuration and specifications. Generally speaking, with different specifications, its configuration scheme will be different, and the selection of products' materials and parts will be different, so the sales price of products will be different. It is not difficult to see that the configuration and price of Roller bottom continuous spheroidization annealing furnace are closely related. One-combustion energy saving has comprehensively measured the configuration and sales price of products when designing Roller bottom continuous spheroidization annealing furnace, which not only ensures that the functions of products can meet the actual needs of customers, but also can be in terms of price.

Roller bottom continuous spheroidization annealing furnace

Roller bottom continuous spheroidization annealing furnacethe product looks beautiful.，widely used in automobile, war industry, surface treatment, shipping, metallurgy and other fields。