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Introduction to Automatic temperature regulating through furnace, advantages, characteristics and principles of forging furnace

2025-5-27

Automatic temperature regulating through furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.,Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.,it has the functions of hardening and tempering, anneal, heat treatment, Casting heating and normalizing,is a kind of high quality and low price Automatic temperature regulating through furnace,in the course of work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.。

1、Brief introduction of Automatic temperature regulating through furnace

Automatic temperature regulating through furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。

Automatic temperature regulating through furnace

Automatic temperature regulating through furnace

2、Introduction of advantages of Automatic temperature regulating through furnace

The advantages of Automatic temperature regulating through furnace are as follows:

  1. clean energy
  2. Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

  3. Intelligent control
  4. The Automatic temperature regulating through furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

  5. Uniform heating
  6. The Automatic temperature regulating through furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

  7. Rapid temperature rise
  8. The Automatic temperature regulating through furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

  9. Efficient combustion
  10. The Automatic temperature regulating through furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

Automatic temperature regulating through furnace

Automatic temperature regulating through furnace

3、Automatic temperature regulating through furnace explanation video

The following is the live video of Automatic temperature regulating through furnace designed and produced by One-combustion energy saving for users, from which we can see the the advantage is Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes. of One-combustion energy savingproduce的Automatic temperature regulating through furnace.。

Automatic temperature regulating through furnace

As you can see from the live video.,One-combustion energy saving at work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.。

4、Automatic temperature regulating through furnace structure

The Automatic temperature regulating through furnace structure is introduced as follows:

  1. ventilation system
  2. Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

  3. ventilation system
  4. Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

  5. Radiation chamber
  6. The heat load of the main place for Automatic temperature regulating through furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

  7. furnace chamber
  8. A space for holding metallic materials for heating.

  9. convection chamber
  10. The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Automatic temperature regulating through furnace

Automatic temperature regulating through furnace

5、Automatic temperature regulating through furnace principle

Automatic temperature regulating through furnaceHeat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。

Automatic temperature regulating through furnace

Automatic temperature regulating through furnace

Automatic temperature regulating through furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.,the principle is simple.The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.。